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1、机床气密检测功能改善2014-3-4 GlenWang，TEF3,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,目录,一
2、、什么是气密检测,二、气密检测的现状和问题,三、更换气密检测模块-选型,四、新产品介绍-FESTO气检模块,五、预计改善效果,六、预计投资回报,七、实验测试结果,八、全面改进实施计划,FIXTURE,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for
3、 industrial property rights.,Air sensor switch TEF3,一、什么是气密检测,气密检测功能：通过检测气流变化， 1, 确认加工件是否在夹具上2, 确认加工件摆放位置,Air Sensing Function,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as th
4、e event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,二、目前我公司机床气密检测的现状和问题,目前我公司气密功能是由机床厂家出厂配置的，是以SMC 的ISA15 气密模块为核心的一套组件（如右图）。其目前存在主要问题：1、能耗损失大，一台机床全年消耗压缩空气11，803CNY2、功能相关问题 精度差，不稳定，需反复调整,Strictly confidential Chassis Brakes International 2012 - All rights reserve
5、d , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,二、目前我公司机床气密检测的现状和问题, 气密检测孔容易堵塞旋钮式调整方式，无法观察到量的变化，调整困难旋钮位置很容易被人为改动而导致功能失效模块不坚固，容易损坏,Strictly confidential Chassis B
6、rakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights.,Air sensor switch TEF3,MAWOMATIC GmbH,三、更换气密检测模块-选型,Strictly confidential Chassis Brakes International
7、 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,四、新产品介绍-FESTO气检模块,Strictly confidential Chassis Brakes International 2012 - All rights
8、reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,四、新产品介绍-FESTO气检模块,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also reg
9、arding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,四、新产品介绍-FESTO气检模块,FESTO气密模块所需配件少，结构紧凑,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also re
10、garding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,四、新产品介绍-FESTO气检模块,Festo可以在更大量程下提供更好的检测精度,Strictly confidential Chassis Brakes International 2012 - All rights reserved , als
11、o regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,四、新产品介绍-FESTO气检模块,FESTO气检模块检测方式,A：2个检测压力1、SOPA 工作时有两个压力，一个是清洁时的高压，一个是检测时的低压；2、其他品牌始终是一个低压力在检测；B：由于高低压不同，产生了不同的检测效果及能耗1、S
12、OPA清洁时的高压可以将堵在气检口的铁屑等杂质吹净，保证检测点的洁净；2、其他品牌气检工作时始终是低压，如果检测口堵塞，可能输出错误信号；C：能源消耗1、SOPA气检工作顺序是清洁 检测 停，故停止时节能；2、其他品牌气检一直吹气，故将消耗更多的压缩空气能源。,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well a
13、s the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,五、预计改善效果,能耗降低,刀具损失较少,1、费用降低,1/3,4/5,2,382元/台/年,2-3万元/年,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distr
14、ibution, as well as the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,2、功能更优,五、预计改善效果,看着是不是有高度大气上档次的感觉？,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribu
15、tion, as well as the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,六、预计投资回报,Change SMC air sensor switch to Festo air sensor switch,Energy cost save: 150,000 CNY/yearBroken tool cost save: 20,000-30,000 CNY/year Quality risk reduction: 180 times/yearMaintena
16、nce cost save:130,000 CNY/yearPay back: 1.3 year,Project:,Benefit:,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights.,Air
17、sensor switch ImprovementTEF3,七、实验测试结果,在我公司实验机床上测试FESTO气密检测模块，完全达到了预期效果。基于该模块的强大功能，我们采用了新的检测方法，循环时间内检测+清扫时间缩短到1分钟，在节能上远远超出预期，可以达到7,000/台/年的能耗节省。,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights.,Air sensor switch ImprovementTEF3,八、全面改进实施计划,The End ，Thank you！,
