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1、水龙头制造现场英语培训,Prepared by:Avery LiDate:Nov 29,2006,Faucet Manufacturing English Training,Prepared by:Alvin Leo,Professional English!Raw Material 进料Operations 加工Products 产品Quality 质量Packaging 包装etc 其他,Training Scope 培训范围,Prepared by:Alvin Leo,OK,Lets Start!,Prepared by:Alvin Leo,General Materials(常用材料)
2、:Copper 紫铜Bronze 青铜(锡铜合金)Brass Alloy 黄铜Zinc Alloy 锌合金Stainless Steel 不锈钢Hot/Cold Roll Steel 热/冷轧钢Plastic 塑料Rubber 橡胶Resin 树脂Supporting Material 辅料,Raw Materials 进料-,Prepared by:Alvin Leo,Raw Materials 进料-,Brass Material(黄铜)Commercial Bronze 商用青铜合金-H90、CDA220Red Brass 红黄铜-H85、CDA230Low Brass 低锌软黄铜-H8
3、0、CDA240Cartridge Brass 弹壳黄铜-H70、CDA260Arsenical Brass 含锌黄铜Yellow Brass 锌铜合金-H65、CDA270，H63、CDA272,Prepared by:Alvin Leo,Brass Material(黄铜)Low Lead Brass 低铅黄铜-CDA330High Lead Brass 高铅黄铜-CDA332Leaded Brass 含铅铜DZR Dezincification Resistant Brass 防脱锌铜Admiralty Brass 海军黄铜-HSn70-1、CDA443Aluminum Brass 铝黄
4、铜-HAI77-2、CDA687,Raw Materials 进料-,Prepared by:Alvin Leo,Raw Materials 进料-,Material Shape(材料形态):Tubing 管料Bar 棒料Plate 板料Ingot 锭料Coil 线圈,Prepared by:Alvin Leo,Cutting Material(切料/开料),Operations 加工-,Prepared by:Alvin Leo,Tooling(模具制作),Operations 加工-,-Molds(模具)-Fixtures(夹具)-Cutters(刀具)Thread Die(板牙)Thre
5、ad Tapper(丝攻)Bore Driller(钻头)Reamer(铰刀)Chaser(螺纹梳刀)-Gages(量具),Prepared by:Alvin Leo,Operations 加工-,Casting(Foundry)(铸造),Sandcore mold(砂芯模)Riser(冒口)Sprue(注入口)Runner(浇道)Uniform Wall thickness Material sink(缩料)Porosity(气孔),-Sand Casting(砂铸)-Gravity Casting(重铸),-Low Pressure Permanent Mold(LPPM)(低铸),Pre
6、pared by:Alvin Leo,Operations 加工-,Casting(Foundry)(铸造),Typical Components of a Two-part Casting Mold.,(浇注口),(冒口),(砂芯),Upper Die(上模),Lower Die(下模),(芯座),(模腔),(浇道系统),(注入口),Prepared by:Alvin Leo,Machining(加工),-Engine Lathe(普通车床)-Multiple axis/spindle Transfer Machine(多轴自动加工机)Cutting(切/割)Sawing(锯)Drillin
7、g(钻)Milling(铣)Grinding(研磨)Boring(镗/镟扩孔)Broaching(拉削)Planing(刨)Screwing(螺纹车削)Honing(珩磨、搪磨)Facing(端面车削)Reaming(铰,扩孔)Turning(车销,镟销),Operations 加工-,Prepared by:Alvin Leo,Machining,Auger(麻花钻、螺旋钻)Drill Bit(钻头)3-jaw Chuck(3爪式卡盘),轴,刀夹,工件,工作台,木座垫,传统加工设备示意图,夹具(fixture),-General Purpose Machine(通用机床)-Single Pu
8、rpose Machine(专用机床)-Special Purpose Machine(专用机床),Operations 加工-,Prepared by:Alvin Leo,Machining,-CNC lathes(CNC车床),Thread/Screw(螺纹)Hole/Bore(孔)Groove/Slot(槽/缺口)Spline(齿条)Chamfer(倒角/斜面)Radius(圆角)Knurl(滚花)Burr/Deburr(毛刺/除毛刺)Flash(毛边),Operations 加工-,Prepared by:Alvin Leo,Machining,Thread/Screw(螺纹)Bolt
9、(螺钉)Nut(螺母)Tapping(攻牙)Thread Rolling(滚牙/搓丝)Female thread(内螺纹)Male thread(外螺纹)Fine Thread(细牙)Coarse Thread(粗牙)Full Thread(全螺纹)Effective Thread(有效螺纹)Left-hand/Right-hand Thread(左旋/右旋螺纹)Torque(左旋/右旋螺纹),大径,中径,小径,螺纹轴线,Operations 加工-,Prepared by:Alvin Leo,-CNC Machining Centers,Machining,-Rotary Machine(圆
10、盘机)-Vertical Machine(立式机)-Horizontal Machine(卧式机)-Coolant/Lubricant(冷却液,润滑液),Operations 加工-,Prepared by:Alvin Leo,Machining,CNC 控制面板,多轴转刀架,刀架刀夹,钻头,工作台,机座,支柱,活塞,Operations 加工-,-Multidiameter(阶梯孔)-Counterbore(沉孔/埋头孔)-Conventional(常规)-Countersink(锥形沉孔)-Spade(铲刀 加工大孔),Prepared by:Alvin Leo,Brazing(焊接),-
11、Automatic Brazing(自动焊接)-Manual Brazing(手工焊接)Solder Wires(焊丝)Solder Rings(焊圈)Silver Brazing(银焊)Flux(助焊剂)Butt Joint Brazing(对焊)Counterbore Joint Brazing(沉孔焊),Soldering(低温焊接),-Sn(锡焊),100%Leak testing,Welding(高温焊接)Spot Welding(点焊)Seam Welding(缝焊,线焊),Operations 加工-,Prepared by:Alvin Leo,Stamping/Forging(
12、冲压/锻造),-Escutcheons(装饰罩)-Handle Shells(把手外壳)-Tailpieces(尾管)Shearing(剪切)Blanking(冲裁/冲切)Drawing(拉深)Punching/Piercing(冲孔/槽)Slotting(冲开槽)Flaring(外翻边)Necking(缩边)Forming(成形、整形)Bending(冲弯)Annealing(退火),Operations 加工-,Prepared by:Alvin Leo,Hydroforming(液压成型),Operations 加工-,Prepared by:Alvin Leo,Plastic Inje
13、ction(注塑),-Waste Fittings(排水配件)-Handles(塑料把手),Operations 加工-,常用塑料,Prepared by:Alvin Leo,Polishing&Buffing(磨抛),-Automatic PB(自动磨抛)Manual PB(手工磨抛)Buffing Wheel(磨抛轮)Sand Belt(砂带#600,#800)Robot PB(机械手磨抛)Barrel Tumbling(转鼓抛光)Vibratory Bowl(震动槽磨抛)Chemical Polishing(化学抛光)(Bright Dip)(浸渍抛光),Operations 加工-,P
14、repared by:Alvin Leo,Plating(电镀),-Single Racks(单挂)-Double Racks(双挂)Nickel(镍)Chrome(铬)-Tri-Chrome(三价铬)-Hexavalent chrome(六价铬)Activate(活化)Passivate(钝化)Dewaxing(除蜡)Degreasing(除油)Ultrasonic Cleaning(超声波清洗)Anode/Cathode(阳极/阴极)Auxiliary Anode(辅助阳极)-Cosmetic Inspection(外观检验),-Circular Line(环行线),-Hoist Line
15、(龙门线),Operations 加工-,Prepared by:Alvin Leo,PVD(Physical Vapor Deposition),-Ti gold/Gold-Copper-Polish Brass-Stainless Steel-Ivory-Blue-Green-Black OpalL.A.B.value,物理气相沉积(物理蒸镀),Operations 加工-,Prepared by:Alvin Leo,Powder Coating(粉末喷涂),Operations 加工-,-Antique Nickel(AN)仿古镍色-Oil Rub Bronze(ORB)油搓青铜色-Gl
16、acier 冰河白色-Black 黑色-Pewter 仿古锡器色,Prepared by:Alvin Leo,Tooling(模具制作),Operations 加工-,-EDM(放电火花机),-Wire EDM(线切割机),-FDM(快速成型机),-Profile Scanning Machine(外形扫描仪),Electron Discharge MachineFuse Deposition Modeling,Prepared by:Alvin Leo,Zinc Die Casting(锌压铸),Operations 加工-,General Zinc Alloys-ZAMAK 3-ZAMAK
17、 5-ZA-8Other Zinc Alloys-ZAMAK 2-ZAMAK 7-ZA-12-ZA-27-ACuZinc 5(5%Copper),-ACuZinc 10(10%Copper),ZAMAK=Z-Zinc,A-Aluminum,MA-Magnesium,K-Kopper,Prepared by:Alvin Leo,Zinc Die Casting(锌压铸),Operations 加工-,出模杆，顶销,动模，顶销冲模,定模，上型模,熔炉,模穴,活塞,熔锌,-Hot Chamber Die Casting(热室压铸)-Cold Chamber Die Casting(冷室压铸)-Mov
18、able Core/Slide(活动插芯),Prepared by:Alvin Leo,Laser Etching(激光打字),-Above Chrome(镀后打字)-Under Chrome(镀前打字)-Pad Printing(移印)-Laser Pad Printing(激光移印),Operations 加工-,Prepared by:Alvin Leo,Assembling(组装),-Packing(包装),-Air-under-water leak testing水下试气 漏水测试-Air Decay Testing 试气,Operations 加工-,Prepared by:Alv
19、in Leo,Operations 加工-,Warehousing(仓库管理),Tiered Warehouse(立体仓)-Forklift(叉车)VMI Vender Managed Inventory(卖方/供应商管理库存),Prepared by:Alvin Leo,Operations 加工-,Other Processes(其他工序),Annealing(退火)Lead Removal(洗铅)Brass Bar/Tube Extrusion(铜棒/管挤压),Prepared by:Alvin Leo,Quality Control 质量控制-,CMM(三维坐标测量仪)(Coordin
20、ate Measuring Machine),Caliper(卡尺)Plug Gage(塞规)Ring Gage(环规)Pin Gage(针规/销规)Go Gage(通规)No-Go Gage(止规)Profile Gage(外形规)Position Gage(位置规)Thread Gage(螺纹规),Prepared by:Alvin Leo,Spectrometer(光谱仪),-Cu-Zn-Pb-Al-P-As-Fe-Sn,Quality Control 质量控制-,Prepared by:Alvin Leo,Atomic Spectrometer(原子分光/光谱仪),Quality Co
21、ntrol 质量控制-,Prepared by:Alvin Leo,-24+Hours Acid SST(24小时酸性盐雾实验)-96+Hours Neutral SST(96小时中性盐雾实验)-Copper Accelerate Test(铜加速实验)Failure Modes(失效模式)White Spot(Oxidation)(白点/氧化)Blister(起泡)Peeling(脱皮)Corrosion Stain(腐蚀斑),Salt Spray Test(盐雾实验),Quality Control 质量控制-,Prepared by:Alvin Leo,Heat&Quench Test(
22、冷热实验),-Heat:Under 250 for 1 hour-Quench:Room temperature water-Failure modes(失效模式):Blister(起泡)Peeling(脱皮)(File testing)(锉刀实验),Quality Control 质量控制-,Prepared by:Alvin Leo,Plating Thickness Test(镀层厚度测试),-Copper:Nickel:7.6+Chrome:0.25+-Zinc Copper 5.1+Nickel:10.2+Chrome:0.25+,-Coulomb Meter Testing(库仑法
23、),-XRF,X-ray Testing(激光测厚),Quality Control 质量控制-,Prepared by:Alvin Leo,Spectrum Photometer(PVD),-L,A,B value-Gloss-,Quality Control 质量控制-,(测光仪),Prepared by:Alvin Leo,Metallurgical Microscope(金相显微镜),Quality Control 质量控制-,Prepared by:Alvin Leo,Profile Projector(轮廓投影仪),-Optical Comparator(光学比较仪),Radius
24、(圆角)Chamfer(倒角/斜面)Angle(角度)Other profile dimensions(其他外形尺寸),Quality Control 质量控制-,Prepared by:Alvin Leo,Cutter Preseter(刀具预设仪),Quality Control 质量控制-,Prepared by:Alvin Leo,Comprehensive Function Test Lab(综合功能实验中心),Quality Control 质量控制-,-Life Cycle Testing(寿命实验)-Leak Testing-,Prepared by:Alvin Leo,Qua
25、lity System 质量体系-,ISO 9000 Certificate ISO 14001 CertificateOHSAS 18001 CertificateISO International Organization for StandardizationBSI British Standards InstitutionWRAS Water Regulations Advisory SchemeEN European NormDIN Deutsche lndustrie NormenASTM American Society for Testing and MaterialsNSF
26、National Sanitation FoundationANSI American National Standards InstituteASSE American Society of Sanitary Engineering ASME American Society of Mechanical Engineers CSA Canadian Standards AssociationUPC Uniform Plumbing CodeIAPMO International Association of Plumbing and Mechanical Officials,Prepared
27、 by:Alvin Leo,Quality Terms 质量术语-,PPAP Production Parts Approval Process(生产件确认程序)APQP Advanced Production Quality Planning(先期生产质量策划)PFMEA/DFMEA Process/Design Failure Mode Effect Analysis(失效模式和后果分析)Control Plan(控制计划)Process Flow Chart(加工流程图)CAR Corrective Action Report(纠正措施报告)Mistake-proof/Poke-Yoke
28、/Error-Proof(防错/防呆)SPC Statistical Process Control(统计过程控制)CPK Process Audit(过程审核)Six SigmaGR&R Gage repeatability and reproducibility(量具再生性及重复性分析)MSA Measurement Systems Analysis(测定系统分析)DOE Design of Experiments(实验设计),Prepared by:Alvin Leo,Quality Tools 质量术语-,Seven Basic Quality Tools(7大质量手法)Cause-a
29、nd-effect diagram(also called Fishbone or Ishikawa chart)(因果图/鱼骨图)Check sheet(检查表)Control charts(控制图)Histogram(柱状图)Pareto chart(柏拉图)Scatter diagram(散点图)Stratification(层理图),Prepared by:Alvin Leo,Products 产品-,Low Pressure Die Casting,-Tub Spouts(浴缸水嘴)-Lavatory Spout(盥洗水嘴)-Kitchen Spout(厨房水嘴)-Bar Spout
30、(吧台水嘴)-Garden Spout(花园水嘴)-Bidet Spout(妇洗水嘴)-Lawn Faucet(草坪龙头)-Valve Body(阀体)Diverter(分流)Non-Diverter(不分流)-Escutcheons(面板、装饰罩),Prepared by:Alvin Leo,Products 产品-,Gravity Casting,Prepared by:Alvin Leo,Forging,Products 产品-,-Handle Lever(一字把手)-Handle Hub/Sleeve/Base(把手座)-Valve Body(阀体)-Escutcheons(饰环)-T
31、rim Ring(饰环)-Elbow(弯头)-Shower Hook/Bracket(花洒挂钩)-Hex Nut(六角螺母),Prepared by:Alvin Leo,Hydroforming(液压成型),Products 产品-,-High Arc Spout(高弧水嘴)-Different cross-section part(变截面产品)-Tee Fittings(T形接头,三通管)-Shells with special shape(特殊外形壳类产品)-Style Line(外形线),Prepared by:Alvin Leo,Screw Machining,Products 产品-
32、,-Shower Ball(花洒球头)-Handle Lever(把手柄)-Nipple(螺纹接头)-Adapter(接头)-Shank(支架)-Aerator Shell(气泡器壳)-Plug Button(塞钮),Prepared by:Alvin Leo,Tubular Spout,Products 产品-,-Shower Arm(花洒弯管)-Kitchen Spouts(厨房水嘴)Tube Bending(弯管)Roll-in/Necking(缩口)Flaring/expansion(扩口),Prepared by:Alvin Leo,Brazing Spout,Products 产品
33、-,Prepared by:Alvin Leo,Stamping,Products 产品-,-Escutcheons(面板,装饰罩)-Pie Pan(圆盘,圆装饰盘)-Handle/Shower Shells(把手/花洒壳)-Throat Cover(水嘴底板,舌片),Prepared by:Alvin Leo,Pop-up Waste,Products 产品-,-Lift Rod(提拉杆)-Drain Plug(排水塞)-Drain Seat(排水座)-Drain Body(排水体)-Pivot Rod(转动杆)-Strap(连接夹板)-(),Prepared by:Alvin Leo,Co
34、ntrol and Safety Valve,Products 产品-,Prepared by:Alvin Leo,OEM-Original Equipment Manufacturer“贴牌生产”或“原始设备制造商”。ODM-Original Design Manufacturer 原始设计制造商,Design Review/Transfer 设计评审/转移-,-Angularity(角度)-Circularity/Roundness(圆度)-Concentricity(同心度)-Coaxiality(同轴性)-Cylindricity(圆筒度/圆柱度)-Flatness(平面度)-Para
35、llelism(平行度)-Perpendicularity(垂直度)-True Position(位置度)-Profile of A Line(线轮廓度)-Profile of A Surface(面轮廓度),-Runout(跳动度)Circular Runout(径向跳动度)Total Runout(全跳动度)-Straightness(直线度)-Symmetry(对称度)-Datum(基准)-Basic Dimension(基本尺寸)-Reference Dimension(参考尺寸)-Bilateral Tolerance(双向公差)-Unilateral Tolerance(单向公差)
36、-Diameter(直径),Prepared by:Alvin Leo,Production Management 出货管理,-Lead time-生产周期(订货到出货时间)-Capacity 产能-Capability(加工)能力-Productivity 生产力-Capacity ramp up 产能提升-Production fill(生产完成率)-Production on time(生产准时率)-Yield rate(良品率)-Defective rate/Reject rate(不良率/拒收率)-WIP Work In Process(在制品，半成品)-Inventory(库存),
37、Prepared by:Alvin Leo,Thermoform(吸塑)Thermoform Tray(吸塑盘)Cell(蜂窝内卡)Master carton,Inner carton(外箱，内箱)Socks(布袋)Color Print,Artwork(彩印，彩印图)TIN Bar Code Label(Tracking Identification Number)(识别码/条形码标签)Sensormatic Tag(感应防盗标签)Normal packing,bulk packing(一般包装，散货包装)Neutral packing(中性包装)Carton Paper:(包装箱纸质)C
38、Flute,B Flute,Corrugated fiberboard box(C槽纸,B槽纸,瓦楞纤维板箱)Kraft paper(牛皮纸)-Cotton paper 棉纸,tissue paper 薄纸，tri-wall corrugated paper三层瓦楞纸,Packaging 包装-,Prepared by:Alvin Leo,MOEN:PART NO.:114875PART NAME:Handle HubPO NUMBER:DATE:C/NO:DESTINATION:NB,Shipping Marks 唛头-,Prepared by:Alvin Leo,DESTINATION:N
39、BQTY:120 PCS/CTNN.W：13.2 KGSG.W.:14.9KGSM.:31.52620 CMMADE IN CHINAMANUFACTURER:PANYU SEAGULL,Shipping Marks 唛头-,Prepared by:Alvin Leo,OK,Lets go to have a plant tour!,Prepared by:Alvin Leo,Brass expansion,28,000 m2,Polishing&Buffing,Gravity Casting LPPM,Machining(CNC/Transfer)Brazing,OfficeRD&EQA,A
40、ssemblingWarehouse,sewage treatment,Plating PVD,Plating,Zinc Plant 25,000 m2,Brass Plant 30,000 m2,Plastic Injection,N,Zinc Facility,Dining Hall&Dormitory,L a y o u t,Pop-up Assy,Forging&Stamping,Warehouse,Material Cutting,Tube&Bar Extrusion,LabTooling,Plant Area Expansion,Dining Hall&Dormitory,Prepared by:Alvin Leo,Total Area:371,997.98 m2(4,006,418.24 ft2)Building Area:220,200m2(2,237,554 ft2),Seagull Zhuhai Plant,Thanks!,
