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1、DESTRUCTION NOTICEFor unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of this document.PMA-260-Spec-028/Rev11 March 2010DEPARTMENT OF THE NAVYPROGRAM EXECUTIVE OFFICE PMA260NAVAL AIR SYSTEMS COMMANDPATUXENT RIVER, MARYLAND 20670-1161S
2、YSTEM SPECIFICATIONFOR THEMOBILE ELECTRIC POWER PLANT(MEPP), LAND BASEDDISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.Approved:Approved:Title:Logistics Integration ManagementTitle:SE and ALRE Systems Engineering(AIR-6.6)(AIR-4.8.1)Date:Date:Approved:Title:Program Ma
3、nager (PMA-260C)Date:REVISION HISTORYEffective DateVersionRemarks12 JANUARY 2010D1Initial Draft reference para. #s incorrect13 January 2010D2SECOND DRAFT SRB COPY20 January 2010D3Third Draft minor updates prior to SRB29 January 2010D4Fourth Draft SRB comments incorporated29 January 2010D5Fifth Draft
4、 minor rewording3 February 2010Rev0Submittal for Signature no changes from RevD51 March 2010Rev1Updates: 1. Amperage values MEPP-CON-0016, 0028, 0050, and VR-0017 2. Wire gauge MEPP-CON-0035(THIS PAGE INTENTIONALLY BLANK) 1.0 SCOPE11.1 Identification11.2 Document Overview12.0 APPLICABLE DOCUMENTS22.
5、1 General22.2 Government Documents22.3 Non-Government Documents53.0 SYSTEM REQUIREMENTS73.1 Definition73.2 Characteristicsvii3.2.1 Performance Characteristics73.2.1.1 Provide MEPP Functions73.2.1.1.1 Perform Built-In-Test73.2.1.1.2 Provide Maintenance Power73.2.1.1.2.1 Output 115/200 VAC Power73.2.1
6、.1.2.2 Output 28 VDC Power83.2.1.1.2.3 Output 270 VDC Power83.2.1.1.3 Provide Auxiliary Power83.2.1.1.3.1 Provide 270 VDC Auxiliary Power83.2.1.1.3.2 Provide Utility Power83.2.1.1.4 Perform Diagnostics83.2.2 Interface Requirements93.2.2.1 External Interfaces93.2.2.1.1 Aircraft Interface93.2.2.1.1.1
7、MEPP to Aircraft AC Power Link93.2.2.1.1.1.1 115 VAC, 400 Hz Output Cable93.2.2.1.1.2 MEPP to Aircraft 28 VDC Link93.2.2.1.1.2.1 28 VDC Output Cable93.2.2.1.1.3 MEPP to Aircraft 270 VDC Link93.2.2.1.1.3.1 270 VDC Output Cable93.2.2.1.2 Auxiliary Equipment Interface103.2.2.1.2.1 MEPP to Auxiliary Equ
8、ipment Convenience Plugs Link103.2.2.1.2.1.1 Convenience Plugs103.2.2.1.2.2 MEPP to Auxiliary Equipment 270 VDC Link103.2.2.1.2.2.1 270 VDC Auxiliary Receptacle103.2.2.1.2.3 MEPP to Power Tools Utility Power Link103.2.2.1.2.3.1 Utility Power Plugs103.2.2.1.3 Operator/Maintainer Interface103.2.2.1.3.
9、1 MEPP to Operator/Maintainer Link103.2.2.1.3.1.1 Control/Instrument Panel103.2.3 115/200 VAC Electrical Output113.2.3.1 General Considerations, 115/200 VAC113.2.3.2 Overload Capacity, 115/200 VAC113.2.3.3 Voltage Regulation (Steady State)123.2.3.4 Voltage Modulation123.2.3.5 Voltage Transient Respo
10、nse123.2.3.6 Phase Sequence123.2.3.7 AC Output Control and Protective Devices123.2.4 28 VDC Electrical Output123.2.4.1 General Considerations, 28 VDC123.2.4.2 Direct Current Power Converter123.2.4.3 Power converter Input133.2.4.4 Voltage Adjustment133.2.4.5 Overload Capacity, 28 VDC133.2.4.6 Voltage
11、 Regulator133.2.4.7 Current Limiting133.2.5 270 VDC Electrical Output133.2.5.1 General Considerations, 270 VDC133.2.5.2 Overload Capacity, 270 VDC133.2.5.3 270 VDC (Main) Output Steady-State Current Rating133.2.5.4 28 VDC (Interlock) Output Steady-State Current Rating133.2.5.5 270 VDC Output Voltage
12、 Regulation133.2.5.6 28 VDC Interlock Output Voltage Regulation143.2.5.7 270 VDC Output Ripple Amplitude143.2.5.8 28 VDC Interlock Output Ripple Amplitude143.2.5.9 270 VDC Output Distortion Factor143.2.5.10 28 VDC Interlock Output Distortion Factor143.2.5.11 270 VDC Output Current Demand Rate143.2.5
13、.12 28 VDC Interlock Output Current Demand Rate143.2.5.13 270 VDC Output Distortion Spectrum143.2.5.14 28 VDC Interlock Output Distortion Spectrum143.2.5.15 270 VDC Output Voltage Threshold143.2.5.16 28 VDC Interlock Output Voltage Threshold153.2.5.17 270 VDC Output Voltage Recovery153.2.5.18 28 VDC
14、 Interlock Output Voltage Recovery153.2.5.19 Output Load Fault Trip Coordination153.2.5.20 Output Load Fault Current Limit153.2.5.21 28 VDC Interlock during Output Load Fault163.2.5.22 28 VDC Interlock after Output Load Fault163.2.5.23 28 VDC Interlock Output Protective Function163.2.5.24 Line Drop
15、Compensation163.2.5.25 Line Drop Compensation Control Limits163.2.5.26 Main Bus Discharge163.2.5.27 Output Discharge163.2.5.28 Voltage Removal from Output Connector163.2.5.29 Output Power Contactor Interlock173.2.5.30 Output Power Contactor Rating173.2.5.31 Power Quality Limits173.2.5.32 270 VDC Out
16、put Start-Up Loads (Constant or Resistive Power)173.2.5.33 270 VDC Output Start-Up Loads (Inrush Current)173.2.5.34 28 VDC Interlock Output Start-Up Load173.2.5.35 Baseline Loading Power Quality173.2.5.36 Baseline Load Types173.2.5.37 270 VDC Baseline Load Conditions173.2.5.38 28 VDC Interlock Outpu
17、t Baseline Load Conditions183.2.5.39 Profile and Transient Loading Power Quality183.2.5.40 Profile and Transient Load Types183.2.5.41 Profile and Transient Load Ramp Rates183.2.5.42 Load Profiles183.2.6 Physical Characteristics183.2.6.1 General183.2.6.2 Prime Mover183.2.6.3 Cable Storage183.2.6.4 Di
18、mensions183.2.6.5 Diesel Engine193.2.6.6 EPA Tier III Requirement193.2.6.7 Exhaust Pipe193.2.6.8 Exhaust Muffler193.2.6.9 Fuel Tank193.2.6.10 Diesel Engine Fuel, Air and Oil Filters203.2.6.11 Trailer General203.2.6.12 Chassis203.2.6.13 Shock Absorbers203.2.6.14 Towbar203.2.6.15 Lunette Eye203.2.6.16
19、 Parking Brakes203.2.6.17 Top Plate/Top Access Panels203.2.6.18 Tires and Wheels203.2.6.19 Lifting/Tiedown Rings203.2.6.20 Forklifting213.2.6.21 Retro-Reflective Marking213.2.7 System Quality Factors213.2.7.1 Reliability213.2.7.1.1 Reliability Requirements213.2.7.2 Maintainability213.2.7.2.1 General
20、, Maintainability213.2.7.2.2 Routine Maintenance213.2.7.2.3 Preventative/Scheduled Servicing and Inspections213.2.7.2.4 Access Doors, Protective Guards, and Covers223.2.7.2.5 Common/Standard Tools223.2.7.2.6 Special Tools223.2.7.2.7 Fluid Servicing and Inspection223.2.7.2.8 Maintainability Requireme
21、nts223.2.8 Environmental Conditions223.2.8.1 Storage Temperatures223.2.8.2 Operating Temperatures223.2.8.3 Rainfall223.2.8.4 Wind233.2.8.5 Humidity233.2.8.6 Salt Fog233.2.8.7 Dust233.2.8.8 Sand233.2.8.9 Fungus Resistance233.2.8.10 Vibration Resistance233.2.8.11 Explosive Atmosphere Ignition Resistan
22、ce233.2.8.12 Electrostatic Discharge (ESD)233.2.8.13 Foreign Object Damage (FOD)233.2.8.14 Noise Level243.2.9 Transportability243.2.9.1 Air Transportability243.2.9.2 Railroad Impact243.2.9.3 Roadability243.3 Design and Construction243.3.1 Materials243.3.1.1 Standard Hardware243.3.1.2 Coating243.3.1.
23、3 Corrosion Protection243.3.1.4 Fastening Devices253.3.1.5 Hazardous Materials253.3.1.6 Restricted and Targeted Materials263.3.1.7 Ozone Depleting Substances (ODS)263.3.1.8 Fluid Systems263.3.2 Electrical Construction263.3.2.1 General, Electrical Construction263.3.2.2 Calibration263.3.2.3 Wires and
24、Cables263.3.2.4 Storage/Starting Batteries273.3.2.5 Battery Disconnect Switch273.3.2.6 Emergency Shutdown273.3.3 Electromagnetic Radiation273.3.3.1 EMI Compatibility273.3.3.2 Electromagnetic Environment (EME)273.3.4 Nameplates and Product Marking273.3.4.1 Instruction and Transportation Plates273.3.4
25、.2 Identification Marking273.3.4.3 Modification Plate273.3.4.4 Stenciling273.3.5 Safety283.3.5.1 Human Engineering283.3.5.2 General Safety Design Requirements283.3.6 Human Engineering283.3.6.1 Accessibility284.0 QUALITY ASSURANCE PROVISIONS304.1 General Quality Assurance Provisions304.1.1 Responsibi
26、lity for Compliance304.1.2 Contractor Requirements304.1.3 Classification of Tests304.2 Test Conditions and Instrumentation304.2.1 Preliminary Run-In304.2.2 Test Instrumentation304.2.3 Atmospheric Conditions304.2.4 Fuel314.3 Special Tests and Examinations314.3.1 Electrical Performance Test314.3.2 Con
27、trol Panel Basic Functions324.3.3 Electrical Output Endurance Test324.3.4 AC Output324.3.5 AC Voltage Regulation Test324.3.6 Voltage Modulation Test324.3.7 Voltage Transient Response Test334.3.8 Phase Sequence Test334.3.9 28 VDC Power Output Test334.3.10 28 VDC Voltage Regulation Test334.3.11 28 VDC
28、 Ripple Voltage Test334.3.12 28 VDC Transient Voltage Test334.3.13 28 VDC Maximum Current Test344.3.14 270 VDC Output Power Test344.3.15 28 VDC (Interlock) Output Test344.3.16 Electrical Construction Verification344.3.17 Fault Diagnostics Test344.3.18 Controls and Instrumentation Verification344.3.1
29、9 Lifting Test354.3.20 Forklift Handling Test354.3.21 Air Transportability Test354.3.22 High Temperature Storage Test354.3.23 Low Temperature Storage Test354.3.24 High Temperature Operation Test354.3.25 Low Temperature Operation Test364.3.26 Storage in Rainfall Test364.3.27 Operation in Rainfall Tes
30、t364.3.28 Storage in Wind Test364.3.29 Humidity Test364.3.30 Salt Fog Test364.3.31 Blowing Dust Test364.3.32 Blowing Sand Test374.3.33 Fungus Resistance Test374.3.34 Rail Road Impact Test374.3.35 Vibration Resistance Test374.3.36 Explosive Atmosphere Ignition Resistance Test374.3.37 EMI Compatibilit
31、y Test374.3.38 Electromagnetic Environment EME Tests384.3.39 Electrostatic Discharge Test384.3.40 Noise Level Test384.3.41 Mobility Test384.3.42 Reliability Demonstration (RDEMO)384.3.43 Maintenance Demonstration (MDEMO)394.3.44 General Safety Testing394.3.45 Functional Test (Demonstration)394.3.46
32、Performance Test (Test)404.3.47 Acceptance Test (Inspection)414.4 Production Acceptance Tests (full production units)434.4.1 Examination of the Unit434.4.3 Parking Brake Test434.4.4 Control Panel and Fault Diagnostics Tests434.4.5 Power Output Tests435.0 Preparation for Delivery445.1 Transportation
33、and Shipping445.1.1 Preservation445.1.2 Domestic Packaging445.1.3 Exterior Package Marking446.0 Notes456.1 Intended Use456.2 Acronyms and Abbreviations45Appendix A - Verification Cross-Reference Matrix47Appendix B - Restricted and Targeted Chemicals55Appendix C - EME Tailoring56(THIS PAGE INTENTIONA
34、LLY BLANK) 1.0 SCOPE 1.1 IdentificationThis document establishes the system requirements for the Mobile Electric Power Plant (MEPP).1.2 Document OverviewThis specification establishes the requirements of a mobile, land based, trailer mounted, self contained, diesel powered, electric power plant that
35、 supplies electrical power to aircraft during ground maintenance operations. The unit shall be capable of providing multiple outputs of 115 VAC, three phase, 400 Hz; 28 VDC; and 270 VDC.2.0 APPLICABLE DOCUMENTS 2.1 GeneralIf a conflict exists between this specification and any other document specifi
36、ed herein, this specification takes precedence. In those instances within this specification, where commercial and military specifications and standards are indicated as “guidance only”, the contractor is given latitude in equipment selection, material selection, component selection, etc. This in no
37、 way relieves the contractor from the responsibility of successfully passing the performance tests in Section 4 of this specification. Military specifications/standards and industry standards identified in this document establish minimum performance requirements. Equivalent or better specifications
38、and standards may be substituted upon approval of the Navy. The Current Revision and most recent Notice of Change at contract award shall be used unless otherwise stated. 2.2 Government DocumentsSPECIFICATIONSMilitaryMIL-DTL-5624Aviation Turbine FuelsMIL-DTL-83133Kerosene Type Aviation FuelsMIL-DTL-
39、15024Detail Specification Sheet, Set of Group Identification PlateSTANDARDSMilitaryMIL-STD-209Interface Standard for Lifting and Tiedown ProvisionsMIL-STD-704Electrical Power, Aircraft, Characteristics and Utilization OfMIL-STD-889Dissimilar MetalsMIL-STD-810Environmental Engineering Considerations
40、and Laboratory TestsMIL-STD-464Electromagnetic Environmental Effects Requirements for SystemsMIL-STD-705Engine Driven Generator Set Methods of Test and InstructionsMIL-STD-1472Human Engineering Design Criteria for Military Systems, Equipment and FacilitiesMIL-STD-130Identification Marking of US Mili
41、tary PropertyMIL-STD-882CStandard Practice for System SafetyMIL-STD-461Requirements for the Control of Electromagnetic InterferenceMIL-STD-1686Electrostatic Discharge Control Program for Electrical and Electronic Parts, Assemblies and Equipment (Excluding Electrically Initiated Explosive Devices)STA
42、NDARDSFederalFED-STD-595Colors used in Federal ProcurementDRAWINGSJSFC12-1Connector, Receptacle, External Power, 90kWMS90328Cable Assembly, External Electrical Power, Aircraft 115/200V, 400 HZ*MS90328 has been cancelled and superseded by SAE AS 90328MS3103Connector, Receptacle, Electric, Potting Sea
43、l, Solder Contacts, AN Type*MS3103 has been cancelled and superseded by SAE AS 3103MS25043Cover, Electrical Connector, Receptacle, AN Type*MS25043 has been cancelled and superseded by SAE AS 25043AC-5 Forward and Aft Ramp Knelt Aircraft ConfigurationMS90347Cable Assembly, External Electric Power, Ai
44、rcraft 28 VDC Operating Power*MS90347 has been cancelled and superseded by SAE AS 90347OTHER PUBLICATIONSManualA1-H53BE-CLG-00Organizational Maintenance, Technical Manual, Cargo Loading Manual, Navy Models CH-53D, CH-53E, and MH-53E HelicoptersOTHER PUBLICATIONSRegulation40 CFR 82Protection of Stratospheric Ozone: Leak Repair Requirements for Appliances Using Substitute Refrigerants; Final Rule (Clean Air Act)40 CFR 63National Emission Standards for Hazardous Air Pollutants for Source Categories (Clean Air Act)40 CFR 261Identification and Listing of Haz
