APC_UPS电源Silcon客户工程师培训(1).ppt

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1、Silcon 客户工程师培训,DP300E SeriesThe product family offers.,FROM10 to 480 kVAin one unit,Product Offering,APC SILCON SERIES 10-480kW 380/400/415V-50/60Hz,APC Silcon 10kW Series600mm for external batt600mm for 1 x BPI800mm for 2 x BPI1000mm for 3 x BPI600mm w/1 x BPI800mm w/2 x BPI1000mm w/3 x BPIAPC Silc

2、on 20kW Series600mm for external batt600mm for 1 x BPI800mm for 2 x BPI1000mm for 3 x BPI600mm w/1 x BPI800mm w/2 x BPI1000mm w/3 x BPIAPC Silcon 40kW Series800mm for external batt1000mm w/2 x BPI1000mm for 2 x BPIBPI=Battery Pack I(64 batteries x 12V/7Ah),APC Silcon 60kW Series800mm for external ba

3、ttAPC Silcon 80kW Series800mm for external battAPC Silcon 120kW Series1125mm for external battAPC Silcon 160kW Series1125mm for external battAPC Silcon 240kW Series1600mm for external battAPC Silcon 320kW Series1600mm for external battAPC Silcon 480kW Series1900mm for external batt,SKU Translation G

4、uide,SL-APC Silcon SeriesSBB-Battery Breaker Box(not available yet!)SBP-Service Bypass PanelSLB-Battery Cabinets(not available yet!)SLBATT-Battery Open Rack(not available yet!)SLT-Transformers(not available yet!),Example:SL10KHB0-SL40KHB2SLshows that it is an APC Silcon UPS10shows the sizeKshows tha

5、t the size is in kilowattHis 400VB0means no internal batteries,battery drawers and cables for 1 x stringB2means with internal batteries,2 x BPI,APC Silcon Series SKU#Configuration,SKU Translation Guide,SL,10,K,H,B,2,APC SILCON SERIES,10k=10,000VAe.g.k for kilo and m for mega,H=380/400/415V,2=Number

6、of battery strings included,B=Prepared for batteries,battery drawers and cables included,SL,20,K,G,B,0,APC SILCON SERIES,20k=20,000VAe.g.k for kilo and m for mega,G=480V,B=Prepared for batteries,battery drawers and cables included,0=No battery strings included,SKU Translation Guide,SKU Translation G

7、uide,SL,60,K,F,APC SILCON SERIES,60k=60,000VAe.g.k for kilo and m for mega,F=200/208/220V,APC Service Bypass Panel SKU#Configuration,Example:SBP20KHC3M1-SBP40KHR2M1SBP shows that it is an APC Service Bypass Panel40 shows the sizeK shows that the size is in kilowattH is 400VR2 means for two modules i

8、n N+1(redundancy)C3 means for three modules in N(full power)M1 means one main feeds the unit,SBP 60K H C 3 M1,SKU Translation Guide,Feed-back loop for battery charging and input current regulation.Controls the pulse width modulation for the Delta inverter.,Feed back loop for output voltage regulatio

9、n.Controls the inverter pulse width modulation.,Delta ConversionOn-line UPS control loops,UPS-technologies,Delta-inverter,Load,Input Power,Main inverter,V battery sense,V out sense,UPS systems,Battery,Feed-back loop for battery charging and input current regulation.Controls the pulse width modulatio

10、n for the Delta inverter.,Feed back loop for output voltage regulation.Controls the inverter pulse width modulation.,Delta ConversionOn-line UPS control loops,UPS-technologies,Delta-inverter,Load,Input Power,Main inverter,V battery sense,V out sense,UPS systems,Battery,Delta ConversionOn-line UPS co

11、ntrol loops,UPS-technologies,UPS systems,The Delta Converter is a variable current source.It controls the input power(watt)by regulating the DC bus voltage.,The Main Converter is a fixed voltage source.It regulates the voltage to the load.,The Delta Converter also controls the input power factor to

12、unity(1.0pf)by controlling the input current phase angle to match the input voltage phase angle.,By-pass static switch,Main Static,Switch,Main Inverter,Back-feed,Contactor,Battery,Delta Inverter,Delta,Transformer,Silcon DP300E Principle Diagram,Main components,Main Inverter,Delta Inverter,Delta,Tran

13、sformer,Delta ConversionOn-line UPS control loops,UPS-technologies,UPS systems,As the input is always power-factor-corrected,power(watts)flowing through the Power Balance Point can be expressed as:Power(P)=Voltage(V)x Current(I),where:Power(P)=Power in watts,Voltage(V)=The main inverter voltage at p

14、ower balance point,Current(I)=Current flowing through the primary of the Delta transformer,Power Balance Point,By-pass Static Switch,Main Static,Switch,Main Inverter,Backfeed,Contactor,Battery,Delta Inverter,Delta,Transformer,Silcon DP300E-power flow,1.Normal,regulated operation,2.Battery operation,

15、3 Battery recharge,Performances,Regulating the delta,diff.in/out,Regulating the delta,diff.in/out,Regulating Delta,diff.in/out,Power-Flow Analysis.nominal voltage,Voltage 100%,Current 100%,Power 100%,100%,100%,100%,100%,100%,100%,Main Inverter,Delta Inverter,Delta,Transformer,0%,Performances,Power-F

16、low Analysis.-15%voltage,Voltage 85%,Current 115%,Power 100%,100%,115%,115%,100%,100%,100%,15%,15%,15%,Main Inverter,Delta Inverter,Delta,Transformer,Performances,Power-Flow Analysis.+15%voltage,Voltage 115%,Current 85%,Power 100%,100%,85%,85%,100%,100%,100%,15%,15%,15%,Main Inverter,Delta Inverter,

17、Delta,Transformer,Performances,Power-Flow Analysis.battery charging,Voltage 100%,Current 110%,Power 110%,100%,110%,110%,100%,100%,100%,10%,10%,Main Inverter,Delta Inverter,Delta,Transformer,0%,Performances,Power-Flow Analysis.-voltage(example),Voltage 209,1 V,Current 110 A,Power 23000 W,230 V,110 A,

18、25300 W,230 V,100 A,23000 W,20,9 V,Main Inverter,Delta Inverter,Delta,Transformer,2300 W,2300 W,2300 W=230 V x 10 A,2300 W=104,5 V x 22 A,2x384 Vdc,Performances,Power-Flow Analysis.+voltage(example),Voltage 255,6 V,Current 90 A,Power 23000 W,230 V,90 A,20700 W,230 V,100 A,23000 W,25,6 V,Main Inverte

19、r,Delta Inverter,Delta,Transformer,2300 W=230 V x 10 A,2300 W=127,7 V x 18 A,2300 W,23000 W,2x384 Vdc,Performances,Main Inverter:4-Quadrant Pulse-Width Modulated Inverter Controls output voltage Charges batteries Supplies load during battery operation,Delta Conversion On-line Main Inverter,Main comp

20、onents,Main Inverter,Delta Inverter,Delta,Transformer,Delta Conversion On-line Delta Inverter,Delta inverter:4-Quadrant Pulse-Width Modulated Inverter Controls input current Controls battery charging Makes up for any differences between in-and output voltage Regulates input power factor,Main compone

21、nts,Main Inverter,Delta Inverter,Delta,Transformer,Delta ConversionOn-line UPS control loops,UPS-technologies,Delta inverter,Load,Input Power,Main inverter,V battery sense,V out sense,Battery,Feed-back loop for battery charging and input current regulation.Controls pulse width modulation for the Del

22、ta inverter.,Feed-back loop for output voltage regulation.Controls the pulse width modulation for the Main Inverter.,Main components,Delta Conversion On-lineBasic Configuration:,Basic Configuration:4Q-PWM Inverter is capable of distributing energy in either forward or reverse direction,which means t

23、hat theinverter can work as a charger as well.In the UPS we use fly-back diodes to pass energy to the batteries.,V,out,I,out,Half-bridge 4Q-inverter,Iout,Vout,3.Inverter,1.Inverter,2.Charger,4.Charger,4Q Pulse-Width Modulated Inverter,Main components,Delta Conversion On-line Forward mode/Inverter mo

24、de,Forward mode/Inverter mode Current flowing out of inverter Inverter building sinusoidal output voltage Switching of inverter controlled by control loop.Control loop senses output voltage and compares it to the reference.Any differences will make changes in the PWM switching signals to make correc

25、tions very quick.,Main components,Positive periods,Negative periods,Delta Conversion On-lineReverse mode/rectifier mode,Reverse mode/rectifier mode Current flowing in to inverter Inverter still building sinusoidal output voltage The switching of the inverter is controlled by the same control loop as

26、 in forward/inverter mode.The current is now flowing through the fly-back diodes to the batteries,Main components,Positive periods,Negative periods,Battery Charging,Delta Conversion On-lineBattery Charging,Main components,Main Inverter,Delta Inverter,Delta,Transformer,Input power 110%,Output power 1

27、00%,Battery Power 10%,We cannot store energy in a point,Due to Kirchoff law,the energy willflow to the battery,as the energyhas to be in balance.,Batteries are chargedby passing energy throughInverter fly-back diodes,Main components,H-Bridge Inverter,H-Bridge InverterMore IGBTs are used,4 in total,t

28、herefore higher losses occur”1,4 V x A=kW,SilconDP300E Inverter-H Bridge InverterLess IGBTs are used,2 in total,therefore lower losses occur 0,7 V x A=kW,Main Inverter Constant voltage regulation Output voltage is kept to a reference Basically,it is a PI-regulation,where the actual value is compared

29、 to a reference.The result is given to the controller,which will adjust the voltage.The constant voltage control results in a low internal impedance.,4 Q Pulse-Width Modulated Inverter,Main Inverter,PWM,Output voltage ref.,Delta Conversion On-lineMain Inverter,Main components,Delta Inverter Constant

30、 Current RegulationThe Current is kept to a reference Basically it is a PI-regulation,where the actual value is compared to a reference.The result is given to the Controller,which is adjusting the Current.The reference is calculated according to the load and the charge level of the batteriesThe cons

31、tant current regulation results in a high internal impedance.,4 Q Pulse-Width Modulated Inverter,Delta Inverter,Battery,PWM,Battery voltage ref.,Input current ref.,Delta Conversion On-lineDelta Inverter,Main components,Silcon ups 的电路组成,1:Electronic boards,Mains controllerpsucommunication boarddispla

32、y boardparallel boardsystem Integration interface boardRFI Filter,2:power moduleTSM mains inverter delta inverter SSWdc capacitorac capacitor and output chock,Mains controller,4 cpucontrolstore log and config,PSU,One dc source and two ac sourcesoutput 20v 12v 5v-12von-off switchreset,TSMMains invert

33、er,IGBT inverter and driver charge the batterycontrol the output voltbatt operation,Delta inverter,1:5 transformercontrol input currentdriver,Communication board,Display control2*232signal portfiber link,SSW,Its own power supplytransferone for mains,one for bypassSCR Crowbar,Charge module,Charge dc

34、capacitor before batt connectionprotect dc capacitor,Parallel board,Share load,synchronousbypass operationX021-X020one is master H1red parstand by,DP310E-DP340E Parallel System with Service Bypass Panel,Service Bypass Panel-SBP300E,By-pass panel for efficient installation and safe maintenance,Servic

35、e By-pass panelSwitch panel for service purposeoperationIntelligent communication to Silcon DP300E eliminates fault operationSignal lamps indicate correct panel operation,SBP 连线图,Fuse Box-MCCB Box,Guarding the Silcon DP300E external battery bank,Protects against electric shocksEnhances safety with c

36、oiling and tripping facilities,Safe battery installation,MCCB,Play time,SILCON的安装,UPS系统示意图,电网,输出配电柜,负载,维修旁路开关,What is a UPS?,SilconDP300E,后备时间2小时,MCCB,Placeing,Easy to serviceairflow at least 0.5mno water tubeno direct sunlightMCCB SBPenough space for replace modulehigh horizon 1500m,Central system

37、and protective earth.Separate neutral andprotective earth wires.,TN-S Network,TN-C Network,Central system and protective earth.Combined neutral andprotective earth wires.,Relation between line to line voltage and neutral to line voltage is 3=1.73 in3-phase networks.Use neutral to line voltage to fin

38、d the phase currents for a given load!Example:Total load 15 kVA(symmetrical)Line to line voltage 400VLoad per phase 15/3=5 kVANeutral to line voltage=400/1.73=230VPhase current=5000/230=21.74A,Star connected loads,Three phase Loads,Find the phase current.,connection,1:cable 5A/mm 95mm3 phase 5 line

39、neutral2:fan3:phase order,自制SBP 连线图,Volt might be here even if you sure itsnot,Metal things,Cooperation with local electrician,Dont shutdown User load,SBP,Parallel Operation,-for expansion and redundancy or both.,Expandable,Silcon DP300E UPSs in parallel connection.,*,Sharing the loadsThe most direc

40、t connectionLess stress on components,并机几种运行方式,1:冗于方式:N+12:并机方式:LOADN+13:ADVANCE 4:BYPASS5:BATTERY,Advanced power management,Day 1,Day 2,Day 3,Optimized redundancy operation by control system-only the systems needed to supply the load will be“active”.-the load can be switched between the systems in

41、a preprogrammed sequence.,BYPASS,1:No1 OPERATION BYPASS,TWO TRANSFER AT SAME TIME2:No 2 OPERATION BACK,TWO BACK。,BATTERY OPERATION,1:MAINS FAULT 2:ONE MAINS FAULT LOAD N+1LOADN+1,DP310E-DP340E Parallel System with Service Bypass Panel,公用电池组*连线*可靠性,User interface15 languages,Display Unit,Key measurem

42、entsUtility powerBattery statusOutput powerCapacity percentage,AlarmsAudible alarms for 38 different,monitoredfunctions,UPS events loggerLast 250 eventsTime-stamped eventsLog is accessible fromkey-pad,SILCON 的开机,操作1:闭合UPS的输入开关2:等候10S3:按C键4:按#键5:等候1分钟6:闭合电池开关7:按绿色按钮,UPS显示UPS TYPE 电压STOP CHARGE DC CAP

43、A:YESSTART CHARGE DC CAPA:YESDATA STOREDINSERT DC FUSE OR CLOSE MCBSYSTEM OFFNORMAL OPERATION,Starting UP,Switch on the mains power supplyPress C on the keyboardPress#on the keyboardwait 1 minInsert fuse or close MCBPress the green ON“key.SThe system is now started up and ready for use.Insert fuse o

44、rclose MCB,Silcon 的关机,1:同时按红绿色按钮2:断开电池开关3:断开输入开关,UPS显示SYSTEM OFFUPS无显示,Programming Parameters,Parameters:#Switch into bypass operationSystem configuration:282828Calibration stack:292929,并机板,SILCON的常见报警,JIM TAN,过载,停电或相序错,MAINS10%15%,BATTERY,通信,并机通信报警,MajpjMVcyzj21HLfrvy96dv02lPPfYgxUS7IYmZkyEmZ0kGeYZ

45、S3bpLCkYH1lt4EK7CxmUX3ijoYSOer7ZuaVWYgz4EpZrUirVpMzzvNtf1XZw5oswSXOtFaejnOcmfE1lZgnN1RSXg8wLCG8CVQ3XPJMvodPFWcpiYJgZazNSEPNIaklYSu7qSd1UpaxmZDlpN9zW7kljfsLCLi26Yv109ffbnDH8LbUN1G6ACURQ39eG12KHL9tXsZ1jzgoCK8g1kuNOh5eFvcmVT5ZYVQt9zk3rp3qLnf02FovEXxVRxjCcFRNppiJljNiOuk6fONnyX7fyGg7sXZ49BmCN5oy9VesHpKzd

46、jTKwjrkCEQCFDehVmGax3lrOEbw63VscA3YSijtUKoCyiLzAlVRp7l4QgPNHxvJFFDyjUVN3oHlMah0XBd4uTbkfPIhHtw0evPmYOrdhEDoPwvYhzlGplU1AU9mpyiCXH8gpPCBRYjq77VcnbXumNE1yGfyTsbSj89J63kRTKDkKUg3mdS5sJ4X5cQ8dK7oW9IkScssECQdz2O9UTlpRjAFPChjhLdzopQzwxQf8ozdzOhogwAooXpUF83BX4C3jRgjDJiiXEUDMaNz4vQ4n164vspddHvOIVuBBdMA4xp1Y

47、hiHk0vOJ8TL1BxogzVlMpmod6ianYGmksQq6NWCEd56hZF4wfaNyZcrGfNxnPiG6ZAxSkfmhJAKtNmCqbRmppeXp8inz4eq3HkWCMSORyMMX522xpHG6basNr6KQfbZsFbHjzyNlJrruLolKFcC84dqfijBO5Dy2NaBcNEBPgQrT12PgpcKx2or2YChN5DPjs80zzdtdAdTKuW4uVv9bbZu3K2SZ2aEhTlIC1UqrIWibkzwHh6p8gLv26zr01mJybfOzFc4T7kQH1IpPwOzMDnAKPLsLrznXGjFNIA9bSWWms6ibKZwQIKrMzalwbFrQJvOP1rPH8rx2KkyYqrtQk5VRwM1HSX,

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