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1、CSPC NANHAI PETROCHEMICALS PROJECT中 海 壳 牌 南 海 石 化 项 目CONSTRUCTION RIGGING WORK OPERATIONS施工起重作业PROJECT PROCEDURE: PR871000000008项目程序：PR871000000008Project Management Contractor (PMC)项目管理承包商(PMC)REV版本DATE日期REASON FOR ISSUE发布原因BY发布人CHKD审核人QA质保APPR.批准人0023 Jan 02Issued for ITB 招标用PFAVCFCB0119 Feb 02Inc
2、orporate project requirements 加入项目要求PAFJRDD0212 Jun 02Incorporated Chinese Translation 加入中文翻译AZJRDD0322 Mar 03Incorporate EPC and C contractors responsibility.加入总承包商和施工承包商的职责DKTKOBCLKMCDOCUMENT ISSUE/REVISION INFORMATIONDocument #: PR-8710-0000-0008 Construction Rigging Work OperationsCurrent Revisi
3、on #: Rev03 Reason for Issue/Revision:This document is revised because: Current Procedure refers BSF as directly responsible in the development and execution of rigging program for the performance of EPC and C contractors WORK.Description of Change: Define the procedure as guidelines instead of stan
4、dard work process. Define Medium lifts as more than 10 less than 50 tons instead of more than 10 less than 30 tons. Include any lifts that exceed 75% but less than 90% of cranes chart capacity. Define Heavy lifts as 50 tons or greater instead of 30tons or greater. Further define Critical lift as any
5、 multiple crane lift where either crane exceed 75% of the cranes chart capacity. Remove Certified Rigging Engineer role in lieu of BSF rigging department. Include EPC and C contractors as responsible in classification of lifts, development of lift plan, review, approval and execution of light, mediu
6、m and heavy lifts. BSF rigging department to review and approve only heavy, critical lift plans and heavy haul plan.Applicability:This document applies to: EPC and C contractors and other third party crane rentals.Name of contact person: Dennis KiuContact Number: +86 752 556 5944CONSTRUCTION RIGGING
7、 WORK OPERATIONS施工起重作业TABLE OF CONTENTS目录No. Page编号 页码1.0PURPOSE 目 的42.0SCOPE 范 围43.0DEFINITIONS 定 义74.0RESPONSIBILITIES 职 责105.0INSTRUCTIONS 说 明126.0REFERENCES 参考文献267.0ATTACHMENTS 附 件271.0 PURPOSE目 的This procedure defines the guidelines for preplanning and executing work operations related to cons
8、truction hauling and lifting activities.本程序定义有关施工拖运和起重工作的方案制定和实施的指导。2.0 SCOPE 范 围2.1This procedure applies to all BSF construction projects. It encompasses all hauling and lifting work operations performed by project personnel including contractor and/or third party employees. 本程序适用于所有 BSF 施工项目，包括承包
9、商和/或第三方雇员在内的所有项目人员进行的拖运和起重工作。2.2This procedure also provides the minimum standards for hauling and lifting work activities performed by EPC and C contractors on all BSF projects. While contractors may elect to use alternate documentation to control the work process, they shall comply with the intent
10、 of this procedure by:本程序也为所有BSF项目的总承包商和施工承包商所进行的拖运和起重活动规定最低的标准。承包商可选用其它替代文献来控制工作过程，但同时应通过如下手段满足本程序的意图：a) Developing a project specific hauling/lifting execution plan describing how the work will be accomplished.开发项目某特定的拖运和起重实施方案，描述该工作将怎样完成。b) Submitting detailed hauling/ lifting plans, calculations
11、, and drawings to BSF for approval as described in this procedure.按本程序的描述，向BSF报送详细的拖运/起重方案、计算书和草图以供批准。c) Verifying lift crane setups prior to performing the work.工作开始前检查起重吊车的配置。d) Executing hauling and lifting work per the approved plan.按照批准的方案进行拖运和起重作业。e) Removing hauling and lifting equipment from
12、 the site after the completion of the work.工作结束后，将拖运和起重设备从现场移走。Any deviation from this procedure shall be documented and submitted in advanceto the BSF PFE, who will obtain approval from the appropriate authorities.任何与本程序的偏差都应书面记录并事先报告BSF现场工程部经理，有现场工程部经理从适当的职权部门获得批准。2.3 Change in this revision.本版次修改
13、.Paragraph 2.3: Add summaries of the all changes.2.3节: 加入修改汇总.2.3.1. Paragraph 1.0: Change “standard work process” to “guidelines”.1.0节: 修改“标准工作过程”为“指导”2.3.2. Paragraph 2.2: Change “(sub)contractors” to “EPC and C Contractor”.2.2节: 修改“分/承包商” 为“总承包商和施工承包商”.2.3.3. Paragraph 3.4: Add “safe limit of app
14、roach for power lines”.3.4节: 加入“与电力线的安全距离”.Paragraph 3.6: Add “EPC and C contractors “before “Rigging Supervisor or Ringing Engineer”.3.6节: 在“起重主管或起重工程师”前加入“总承包商和施工承包商”.Paragraph 3.8: Add new contents and change “30tons” to “50tons”.3.8节: 修改“30吨”为“50吨”, 加入新内容.Paragraph 3.9: Change “30tons” to “50ton
15、s”.3.9节: 修改“30吨”为“50吨”.Paragraph 3.10: Add new contents.3.10节: 加入新内容.Paragraph 3.11: Change “Project Rigging Engineer” to “EPC and C contractors Rigging Engineer”. Change “Project Field Engineer” to “EPC and C contractors Lead Field Engineer.”3.11节:修改“项目起重工程师”为“总承包商和施工承包商起重工程师”. 修改”现场工程部经理” 为 “总承包商和
16、施工承包商.”Paragraph 3.12: Deleted paragraph 3.12 in revision 01. Change “Rigging Supervisor” to “ EPC and C contractors Rigging Supervisor.”3.12节:删除01版中3.12节.修改“起重主管”为“总承包商和施工承包商起重主管”.2.3.4. Paragraph 4.0: Deleted paragraph 4.0 in revision 01. Replace it with paragraph 5.0 “ Responsibilities”.4.0节: 删除0
17、1版中4.0节, 用5.0节“职责”代替.Paragraph 4.1: Change “Senior Construction Manager” to “EPC and C Contractors Construction Manager”.4.1节: 修改“高级施工经理”为“总承包商和施工承包商施工经理”.Paragraph 4.2: Change “Field Superintendent” to “EPC and C contractors Field Superintendent”.4.2节: 修改“现场总监” 为“总承包商和施工承包商现场总监”.Paragraph 4.3: Chan
18、ge “Project Field Engineer” to “ EPC and C contractors Lead Field Engineer(LFE).4.3节: 修改“现场总监” 为“总承包商和施工承包商现场总监”.Paragraph 4.4: Change BSF Rigging Departments responsibilities.4.4节: 修改BSF起重部职责.Paragraph 4.5: Change “Project Field Engineer” to “ EPC and C contractors Rigging Engineer. Change “PFE” to
19、 “LFE”.4.5节: 修改“现场工程部经理”为“总承包商和施工承包起重工程师”.Paragraph 4.6: Change “Rigging Supervisor” to “ EPC and C contractors Rigging Supervisor”.4.6节:修改“起重主管”为“总承包商和施工承包起重主管”.Delete paragraph 5.7 in revision 01.删除01版中的5.7节.2.3.5. Paragraph 5.1: Change “30ton” to “50ton”. Change “ PFE/contractor” to “EPC and C co
20、ntractors LFE”. Add new contents.5.1节: 修改“30吨”为“50吨”. 修改“现场工程部经理/承包商”为“ 总承包商和施工承包商现场主管”. 加入新内容.Paragraph 5.2: Change “Senior Construction Manager” to “EPC and C Contractors Construction Manager”. Change “PFE” to “LFE. 5.2节:修改“高级施工经理”为“总承包商和施工承包商施工经理”.修改“PFE” 为“LFE”.Paragraph 5.3.2: Change “The proje
21、ct Rigging Engineer” to “EPC and C contractors Rigging Engineer.”5.3.2节: 修改“项目起重工程师”为“总承包商和施工承包起重工程师”.Paragraph 5.6.1: Change “PFE” to “EPC and C contractors LFE”.5.6.1节: 修改“现场工程部经理”为“总承包商和施工承包商主管工程师”.Paragraph 5.7.1: Change “The project Rigging Engineer” to “EPC and C contractors Rigging Engineer”.
22、 Delete “For medium lifts, the EPC or C contractor or BSF (as appropriate) shall complete the checklist.”5.7.1节: 修改“项目起重工程师”为“总承包商和施工承包商起重工程师”. 删除“中级起重可有EPC总包商或施工承包商完成核查.”2.3.6. Paragraph 7.6: Delete Attachment F BSF Certified Rigging Engineer Qualification7.6 节: 删除 附件FBSF持证起重工程师资质审核3.0 DEFINITIONS
23、定 义3.1 Lifting 起 重The process of lifting or positioning equipment, components, or materials with a machine.使用机械将设备、部件或材料提升或定位的过程。3.2 Lifting Device 起重装置Any machine or device used to lift a load from its supporting surface. Such devices include, but are not limited to the following; crane, hoist, hoi
24、sting system, chain fall, come-along, jack, jacking system, gin pole, derrick, monorail hoist, gantry crane, levers, pulley system, air bag jack, strand lift system, etc.任何提升荷载离开其支撑面的机械或设备。这样的设备包括但不仅限于下列：吊车、卷扬机、提升机系统、倒链、拖曳机、千斤顶、千斤顶系统、抱干、起重架、单轨卷扬机、龙门架、杠杆、滑轮系统、气囊千斤顶、钢绞线提升系统等。3.3 Hauling拖 运The process
25、of relocating or moving heavy equipment, components, or materials (which require a crane to load & unload) a considerable distance using a haul trailer, rollers, or similar devices.使用拖车、滚筒或相似设备安放或移挪沉重设备、部件或材料（需要吊车装卸）的过程。3.4 “Safe limit of Approach” for power lines is the closest distance from a powe
26、r line that equipment can work safely and legally defined as:与电力线的安全距离是指设备安全操作和法律规定要求的与电力线的距离. 0 to 50 KV 3m 0到50KV -3米 Over 50KV - add 100 mm for every 10KV 高于50KV -每增加10KV 加100mm.3.5Payload Weight有效荷载重量The weight of the item to be lifted. Payload weight includes the actual item weight, plus the we
27、ight of attachments, saddles, temporary supports, etc. Payload weight does not include rigging weight. 被吊起物体的重量。有效荷载重量包括实际物体重量加上附件重量、横担重量、临时支撑重量等。有效荷载重量不包括索具重量。3.6 Ton 吨The word “ton”, as used herein, refers to a mass of 1000kg. (1000kg equals 1 Tonne)“吨”这里指1000公斤质量。（1000公斤等于1吨）。Note: For the Defini
28、tions of lifts that follow, the EPC and C contractors Rigging Supervisor or Rigging Engineer may categorize any lift they deem necessary, to the more onerous standard. This may be due to lift complexities, operational considerations, environmental factors, or administrative considerations. 注：在下列“起重”
29、定义中，总承包商和施工承包商吊装主管或吊装工程师在认为必要时，可提高吊装级别。其原因可以是吊装复杂程度、操作空间考虑、环境因素或管理方面的考虑。3.7 Light Lift 轻级起重Any lift where the payload weight is 10 tons or less.有效荷载重量小于或等于10吨的起重。3.8 Medium Lift 中级起重Any lift where the payload weight is over 10 tons but less than 50 tons; any lift that exceed 75 percent but less than
30、 90 percent of the cranes chart capacity; any multi-crane lift below 75 percent of either cranes load capacity.有效荷载重量在10吨到50吨之间的起重。高于吊车载荷性能表75%,低于90%的起重.多车起吊时, 低于每个吊车载荷性能表75%的起重.3.9 Heavy Lift 重型起重Any lift where the payload weight is 50 tons or greater.有效荷载重量大于或等于50吨的起重。3.10 Critical Lift关键起重Any lif
31、t that exceeds 90 percent of cranes chart capacity; any multiple-crane lift where either crane exceed 75% of the cranes load chart capacity; requires one (or both) of the cranes to change locations during the lifting operation; any up-ending operation during the lift; or any lift over operating or o
32、ccupied facilities, process pipe racks, or near power lines. Any lift involving a complex rigging arrangement or that requires specialty rigging shall also receive this classification. BSF project management may classify any lift that involves sensitive or costly equipment as critical.任何超过吊车额定荷载80%的
33、起重；任何吊车组合起重高于其中一个吊车载荷性能表75%的起重；起重过程中要求吊车移动; 起重过程中有倒立操作; 任何越过运行或占用的设施、工艺管架或靠近高压线路的起重。任何包含复杂索具安排或要求特殊索具的起重也在这之列。BSF项目管理者可能把包含敏感或贵重设备的吊装也作为关键。3.11 EPC and C contractors Rigging Engineer 总承包商和施工承包商起重工程师Rigging Engineer is an individual, designated by the EPC and C contractors Lead Field Engineer (LFE),
34、who meets the minimum qualification standards for performing his duties as outlined in this document. The qualification standard for the Rigging Engineer is in AttachmentD.起重工程师是由总承包商和施工承包商现场主管工程师指定的、具备完成本文件描述的本职工作所需最低的资质要求的个人。起重工程师的资质标准见附件D。3.12 EPC and C contractors Rigging Supervisor 总承包商和施工承包商起重
35、主管The Rigging Supervisor is an individual with demonstrated technical skills who is assigned responsibility for planning and supervising heavy haul, heavy lift, and/or general rigging work operations on a project.起重主管是一位已证明具有技术技能的人，它将负责策划和监督某一具体的重物拖运、重物吊装或一般起重工作的实施。4.0 RESPONSIBILITIES 职 责4.1 EPC an
36、d C contractors Construction Manager 总承包商和施工承包商施工经理The Construction Manager is responsible for ensuring that all project hauling and lifting work operations are performed in accordance with the requirements of this procedure.总承包商和施工承包商施工经理负责确保本项目所有拖运和起重工作都按照本程序的要求完成。4.2 EPC and C contractors Field S
37、uperintendent 总承包商和施工承包商现场总监The Field Superintendent is responsible for planning and directing all project work operations in accordance with the requirements of this procedure.现场监理负责按照本程序的要求策划和指导所有起重工作的实施。4.3 EPC and C contractors Lead Field Engineer (LFE) 总承包商和施工承包商现场主管工程师(LFE)The LFE is responsib
38、le for overseeing the design of lifting systems, hauling systems, and temporary structural systems required to support project work operations. The LFE is also responsible for ensuring that all heavy haul plans and that all critical or heavy lift plans are reviewed and approved in accordance with th
39、is procedure, prior to the start of the work. The LFE is responsible for the appropriate categorization of all Critical lifts.现场工程部经理（PFE）负责监管支持起重工作的起重系统、拖运系统和临时支撑系统的设计。项目现场工程部经理也负责确保所有重型拖运和关键或重型起重方案都按照本程序的要求在开始工作前取得审核和批准。现场工程部经理负责所有关键起重种类的适当划分。4.4 BSF Rigging Department BSF 起重技术部The BSF Rigging Dep
40、artment reviews heavy haul plans, heavy lift plans, and critical lift plans developed by EPC and C contractors. Review and approval of heavy haul, heavy and critical lift plans is mandatory. BSF审查由总承包商和施工承包商编写的重型拖运方案、重型起重方案和关键起重方案，并提供重型起重技术培训服务。重型拖运和重型起重方案的审核和批准是强制的。4.5 EPC and C contractors Rigging
41、 Engineer 总承包商和施工承包商起重工程师The Rigging Engineer is responsible for preparing all necessary rigging plans and calculations under the direction of the LFE and the Rigging Supervisor as required by this procedure. The Rigging Engineer also monitors general project rigging operations to ensure that all li
42、fts are performed in accordance with normal safe rigging operations.按照本程序的要求，项目起重工程师负责在现场主管工程师和起重主管的指导下起草所有起重方案及其计算书。起重工程师还负责监督一般起重操作，确保所有的起重按照正常的安全操作程序进行。4.6 EPC and C contractors Rigging Supervisor 总承包商和施工承包商起重主管The Rigging Supervisor is responsible for developing safe work methods and plans for r
43、igging operations and for supervising the performance of the work. The Project Rigging Engineer assists the Rigging Supervisor by providing the design support needed for the rigging plan development.起重主管负责开发起重操作的安全工作方法和方案并监督起重工作的完成。项目起重工程师为起重主管提供开发起重方案所需的设计支持。5.0 INSTRUCTIONS 说 明5.1 Lift Categories
44、起重分类Light Lifts轻型起重(10 tons and less)（小于或等于10吨）Planned and Executed using good rigging practices.以好的起重方式策划并实施。Rigging operation is under supervisor direction, using qualified crane operators and qualified riggers使用有资质的吊车司机和起重工，在监理指导下进行。Medium Lifts 中型起重(more than 10less than 50 ton)（1050吨）Rigging pl
45、ans are required. 要求有起重方案EPC and C contractors LFE is required to approve all medium lift plans.方案需得到现场工程部经理/承包商的批准。Heavy haul,Critical & Heavy Lifts重型拖运，关键和重型起重(50 tons or more, or per section 3)大于等于50吨或按第3节说明Rigging plans are required.要求有起重方案EPC and C contractors Rigging Engineer to prepare riggin
46、g plans. BSF Rigging Department to review and approve all rigging plan.总承包商和施工承包商起重工程师BSF起重工程部必须审核和批准所有起重方案。5.1.1 Light lifts do not require a formal rigging plan or calculations. However, light lifts shall be performed under the direction of a superintendent, a qualified crane operator, and a quali
47、fied rigger using safe rigging work practices.轻级起重不要求正是的起重方案和计算。然而，轻级起重应在监理指导下，由有资质的吊车司机和起重工以安全的工作方式完成。5.1.2 Project Rigging Engineer, in conjunction with the Rigging Supervisor and Field Superintendent, shall prepare a detailed rigging plan for each medium lift. These plans shall be reviewed and approved by the EPC and C contractors LFE.
