BSt 500s 钢筋抗腐蚀性能研究.doc

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1、 本科毕业设计(论文)翻译英文原文名Tensile behavior of corroded reinforcing steel bars BSt 500s中文译名BSt 500s 钢筋抗腐蚀性能研究 班 级姓 名学 号指导教师填表日期英文原文版出处:EARTHQUAKE ENGINEERING AND STRUCTURAL DYNAMICS译文成绩: 指导教师签名: 原文:1. IntroductionSteel bars in reinforced concrete carry mainly tension loads. According to the present day stand

2、ards, e.g. 1, for involving reinforcing steel in concrete structures, certain minimum values for the mechanical properties modulus of elasticity (E), yield stress (Rp), ultimate stress (Rm) and elongation to failure (fu) of the steel are required. Furthermore, the standard sets Rm/Rp1.05 1. With inc

3、reasing service life of a reinforced concrete structure damage accumulates gradually. Nowadays, significant resources are allocated worldwide for the repair and rehabilitation of deteriorating concrete structures. Recent reports indicate that the annual repair costs for the reinforced concrete struc

4、tures of the network of highways in the USA alone amounts to 20 billion USD 2. The respective repair costs for reinforced concrete bridges in England and Wales amount to 615 million GBP 3. Yet, although in recent years the problem of the actual residual strength degradation of ageing reinforced conc

5、rete structures has attracted considerable attention, it is far from being fully understood and, even less, resolved. It is worth noting that up to now, little work has been done to account for the effects of corrosion on the mechanical properties of the reinforcing steel bars and hence on the degra

6、dation of the load bearing ability of a reinforced concrete element 4. Such effects are the reduction of the effective cross-section of the reinforcing steel, micro and macro cracking of concrete and finally the spalling of the concrete. The underestimation of the corrosion problem arises from the f

7、act that under normal circumstances, concrete provides protection to the reinforcing steel. Physical protection of the reinforcing steel against corrosion is provided by the dense and relatively impermeable structure of concrete. The thin oxide layer covering the reinforcement, during concrete hydra

8、tion, ensures chemical protection. The oxide layer remains stable in the alkaline concrete environment (pH13), but begins to deteriorate when the pH of the pore solution drops below 11 5 and 6. The rate of deterioration due to corrosion rises when the pH drops below 9. For corrosion to commence, the

9、 oxide film must be broken or depassivated. Depassivation may occur if the alkalinity of the pore solution in the concrete pores decreases and/or penetration of the chloride ions takes place. This may be caused by carbonation, especially in the proximity of cracks, or by water dilution which accompa

10、nies cracking 7, 8 and 9. The advancing corrosion results in a reduction of the load carrying cross-section of the bars and an increase in their volume, which may cause cracking of concrete as well as an appreciable decrease on the bond strength between the reinforcing bars and concrete 10 and 11. T

11、he above considerations do not account for the effect of corrosion on the mechanical behavior of the reinforcing steels. Most of the available studies on the corrosion of reinforcing steels refer to the metallurgical aspects of corrosion such as the mass loss, the depth and the density of pitting et

12、c., e.g. 12 and 13. It is worth noting that the corroded steel bars are located in a zone of high tensile or shear stresses 5, 12, 14, 15, 16 and 17. Maslechuddin et al. 10 evaluated the effect of atmospheric corrosion on the mechanical properties of steel bars. They concluded than for a period of 1

13、6 months of exposure to atmospheric corrosion, rusting had an insignificant effect on the yield and ultimate tensile strength of the steel bars. Almusallam 18 evaluated the effect of the degree of corrosion of the steel bars in concrete, expressed as percent mass loss, on their mechanical properties

14、. The results of the study indicated a close relationship between the failure characteristics of steel bars and slabs with corroded reinforcement. A sudden failure of slabs in flexure was observed when the degree of reinforcement corrosion expressed as percent mass loss exceeded 13%. The above resul

15、ts on the mechanical behavior of corroded reinforcing steels refer to BSt 420s of DIN 488, (S420s according to the Hellenic standards). The above results clearly indicate the need to account for the effects of corrosion on the mechanical properties of the reinforcing steel BSt 500s (S500s according

16、to the Hellenic standards) which at present is almost exclusively used in reinforced concrete structures. It is worth noting that corrosion damage of the reinforcement, is expected to become more noticeable in new constructions using reinforcing steel S500s, given the fact that this type of steel ex

17、hibits greater mass loss due to corrosion compared to steel classes S400 and S220 19. Recall that many reinforced concrete structures are located in coastal areas with an intense corrosive environment. On the other hand, a wide spread use of corrosion-resistant steel reinforcing bars should not be e

18、xpected as these bars cost about six to nine times more than plain carbon steel reinforcing bars. In the present study, the effects of corrosion on the tensile behavior of reinforcing steel bars Class S500s tempcore are investigated. The specimens were pre-corroded using laboratory salt spray tests

19、for different exposure times. The dependencies of the degradation of the tensile properties on the corrosion exposure time have been derived. The tensile properties of the corroded material were compared against the requirements set in the standard for involving steels in reinforced concrete structu

20、res. 2. Experimental researchThe experiments were conducted for the steel S500s tempcore, which is similar to the BSt500S steel of DIN 488 part 1 20. A stressstrain graph of the uncorroded material is shown in Fig. 1. The chemical composition (maximum allowable % in final product) of the alloy S500s

21、 is: C, 0.24%; P, 0.055%; S, 0.055%; N, 0.013% 21. (13K) Fig. 1.Stressstrain graph of uncorroded BSt 500s alloy. The material was produced by a Greek industry by using the tempcore method (hot rolling followed by quenching and self tempering) and was delivered in the form of ribbed bars. The nominal

22、 diameter of the bars was 8mm (8). From the bars, tensile specimens of 230mm length were cut. The gauge length was 120mm according to the specification DIN 488 Part 3 22. Prior to the tensile tests, the specimens were pre-corroded using accelerated laboratory corrosion tests in salt spray environmen

23、t. 2.1. Salt spray testingSalt spray (fog) tests were conducted according to the ASTM B117-94 specification 23. For the tests, a special apparatus, model SF 450 made by Cand W. Specialist Equipment Ltd. was used. The salt solution was prepared by dissolving 5 parts by mass of Sodium Chloride (NaCl)

24、into 95 parts of distilled water. The pH of the salt spray solution was such that when dissolved at 35C, the solution was in the pH range from 6.5 to 7.2. The pH measurements were made at 25C. The temperature in the zone of the reinforcement material exposed inside the salt spray chamber was maintai

25、ned at 35C+1.11.7C. When exposure was completed, the specimens were washed with clean running water to remove any salt deposits from their surfaces, and then were dried. In addition, a number of steel bars of the same length were exposed to the salt spray for 1, 2 and 4 days to monitor the corrosion

26、 damage evolution. 2.2. Mechanical testing procedureThe pre-corroded specimens were subjected to tensile tests. All mechanical tests are summarized in Table 1. Table 1. Tensile tests for S500s 8 tempcore steel Test seriesTest series descriptionCorrosion exposure prior to tensile testNumber of tests

27、conducted1Tensile tests on non-corroded control specimensNone42Tensile tests on corroded specimensSalt spray corrosion for 10 days33Tensile tests on corroded specimensSalt spray corrosion for 20 days34Tensile tests on corroded specimensSalt spray corrosion for 30 days35Tensile tests on corroded spec

28、imensSalt spray corrosion for 40 days36Tensile tests on corroded specimensSalt spray corrosion for 60 days37Tensile tests on corroded specimensSalt spray corrosion for 90 days3The performed tensile tests aim to provide information on: 1. the gradual deterioration of the mechanical properties of the

29、S500s tempcore steel reinforcement during salt spray corrosion;2. whether the exposure of the specimens to salt spray might degrade their tensile property values such that they do no longer meet the limits set by the Hellenic standards for using steel in reinforced concrete structures, e.g. 1 and 24

30、.The tensile tests were performed according to the DIN 488 specification 22. For the tests a servo-hydraulic MTS 250 KN machine was used. The deformation rate was 2mm/min. The tensile properties: yield stress Rp, ultimate stress Rm, elongation to fracture fu and energy density W0 were evaluated. The

31、 energy density is calculated from the area under the true stresstrue strain curve. In the present work, the energy density has been evaluated from the engineering stressengineering strain curves as(1)as an engineering approximation. 3. Results and discussionAs expected, corrosion damage increases w

32、ith increasing exposure time to salt spray. The exposure of the specimens to the salt spray environment causes the production of an oxide layer which covers the specimen and increases in thickness with increasing exposure time of the specimen. Removal of the oxide layer by using a bristle brush acco

33、rding to the ASTM G1-90 25 specification has shown extensive pitting of the specimens already after 10 days of exposure to salt spray. The stereoscopic image of a specimen after exposure to salt spray for 10 days is shown in Fig. 2. It is compared against the image of the uncorroded material. It was

34、 observed that the corrosion attack started at the rib roots and advanced towards the area between the ribs. The indentations of the corrosion attack left on the specimen surface after removal of the oxide layer increase in dimensions and depth with increasing duration of the exposure. (84K) Fig. 2.

35、Stereoscopic images (35) of (a) uncorroded specimen and (b) specimen exposed to salt spray corrosion for 10 days. The production of the oxide layer is associated to an appreciable loss of the specimens mass. The dependency of the obtained mass loss on the salt spray duration is displayed in Fig. 3.

36、The derived dependency may be fitted by the Weibull function(2)The determined Weibull values C1 to C4 are given in Table 2. As it can be seen for salt spray duration of 90 days the mass loss of the corroded specimen is about 35% of the mass of the uncorroded specimen. It is worth noting that the inv

37、olved salt spray test is an accelerated corrosion test which is performed at the laboratory. Although the salt spray test environment, to some extent, simulates qualitatively the natural corrosion in coastal environment, it is much more aggressive and causes a very severe corrosion attack in a short

38、 time. Currently, there is no direct correlation between the accelerated laboratory salt spray test and the natural corrosion of reinforcing steels such as to assess a realistic duration for the accelerated laboratory salt spray tests. Fig. 4 shows a photograph taken from a building constructed in 1

39、978 at a coastal site in Greece. The corroded reinforcing bars indicated a severe mass loss. The mass loss of the corroded bars shown in Fig. 4 was as high as 18% which corresponds to an exposure of 44.5 days according to the fitting curve in Fig. 3. The corrosion measured for the mentioned case app

40、eared rather frequently during an extensive investigation on the integrity of older constructions at coastal sites in Greece. Even though the above results are by far not sufficient for establishing exact correlations between laboratory salt spray tests and natural corrosion, they clearly indicate t

41、hat laboratory salt spray exposures for 40 days and longer are realistic for simulating the natural corrosion damage of steel bars which might accumulate during the service time of reinforced concrete structures at coastal sites. By assuming a uniform production of the oxide layer around the specime

42、n and hence a uniform mass loss, the results of Fig. 3 can be exploited to calculate the reduction of the nominal specimen diameter with increasing duration of the salt spray test. The reduced diameter dr is calculated as(3)where a is the measured mass loss in percent and d is the nominal diameter o

43、f the uncorroded specimens (8mm).The reduced values for the nominal specimen diameter are given in Table 3. The reduction specimen diameter with increasing salt spray exposure time is displayed in Fig. 5. The results in Fig. 5 were fitted using Eq. (2). The Weibull values C1 to C4 for Fig. 5 are giv

44、en in Table 2. (18K) Fig. 3.Effect of the duration of corrosion exposure on mass loss. Table 2. Weibull values Mass lossDiameter reductionYield stress reductionUltimate stress reductionEnergy densityElongation to failureC166.091196.48612282.22252373.991435.19016.69354C2100.240198.01075559.44776649.7

45、4026122.6928218.81317C31.709341.730421.658251.641611.547741.60975C47.195497.22599.770719.418323.858453.94068(98K) Fig. 4.Photograph taken from building constructed in 1978. Table 3. Values of reduced specimen diameter Exposure to salt spray corrosion environment0102030406090Diameter (mm)87.987.837.6

46、47.296.976.62(18K) Fig. 5.Reduction of specimens diameter with increasing duration of corrosion exposure. It is essential to notice that the strength calculation of steel reinforced concrete structures according to the standards, e.g. 24, occurs by using an engineering stress estimated by assuming t

47、he cross-sectional area as(4)with d being the nominal diameter of the bars. For the bars of the present study, the nominal diameter was 8mm. According to the valid standards, there is no special consideration for the reduction of the nominal diameter of the reinforcing steel, even when evaluating th

48、e strength of an older reinforced concrete structure indicating a severe corrosion damage of the reinforcing bars as shown in Fig. 4. Displayed in Fig. 6 and Fig. 7 are the apparent values of the engineering yield stress and ultimate stress over the duration of salt spray exposure by neglecting the reduction of the cross-section of the corroded specimens. In Fig. 6 and Fig. 7, the above

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