《外文翻译数控技术和装备发展趋势.doc》由会员分享，可在线阅读，更多相关《外文翻译数控技术和装备发展趋势.doc（16页珍藏版）》请在三一办公上搜索。
1、Numerical control technology and equiping development trend Equip the engineering level , level of determining the whole national economy of the modernized degree and modernized degree of industry, numerical control technology is it develop new developing new high-tech industry and most advanced ind
2、ustry to equip (such as information technology and his industry, biotechnology and his industry, aviation , spaceflight,etc. national defense industry industry) last technology and getting more basic most equipment. Marx has ever said the differences of different economic times, do not lie in what i
3、s produced , and lie in how to produce, produce with some means of labor . Manufacturing technology and equiping the most basic means of production that are that the mankind produced the activity, and numerical control technology is nowadays advanced manufacturing technology and equips the most cent
4、ral technology. Nowadays the manufacturing industry all around the world adopts numerical control technology extensively, in order to improve manufacturing capacity and level, improve the adaptive capacity and competitive power to the changeable market of the trends . In addition every industrially
5、developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop ones own numerical control technology and industry, and implement blockading and restrictive poli
6、cy to our country in view of high-grade , precision and advanced key technology of numerical control and equiping. In a word, develop the advanced manufacturing technology taking numerical control technology as the core and already become every world developed country and accelerate economic develop
7、ment in a more cost-effective manner, important way to improve the overall national strength and national position. Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electromechanics that the numerical
8、 control equipment is the new technology represented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry, namely the so-called digitization is equipped, its technological range covers a lot of fields: (1)Mec
9、hanical manufacturing technology; (2)Information processing , processing , transmission technology; (3)Automatic control technology; (4)Servo drive technology; (5)Technology of the sensor ; (6)Software engineering ,etc. Development trend of a numerical control technology Numerical control technology
10、 in the world at present and equiping the development trend to see, there is the following several respect 1- in its main research focus . 1.A high-speed , high finish machining technology and new trend equipped The efficiency , quality are subjavanufacturing technology. High-speed , high finish mac
11、hining technology can raise the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive power. Japan carries the technological research association first to classify it as one of the 5 great modern manufacturing technologies for
12、 this, learn (CIRP ) to confirm it as the centre in the 21st century and study one of the directions in international production engineering. In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key
13、 problem that must be solved one of; In the fields of aviation and aerospace industry, spare parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high,
14、could process these muscles , walls . Adopt large-scale whole aluminium alloy method that blank pay empty make the wing recently, such large-scale parts as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screw and other connection way, make the intensity , r
15、igidity and dependability of the component improved. All these, to processing and equiping the demand which has proposed high-speed , high precise and high flexibility. 1.2 Link and process and compound to process the fast development of the lathe in 5 axes Adopt 5 axles to link the processing of th
16、e three-dimensional curved surface part, can cut with the best geometry form of the cutter , not only highly polished, but also efficiency improves by a large margin . It is generally acknowledged , the efficiency of an 5 axle gear beds can equal 2 3 axle gear beds , is it wait for to use the cubic
17、nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 constant axles to link and process and give play to higher benefit. Because such reasons as complicated that 5 axles link the numerical control
18、 system , host computer structure that but go over, it is several times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of programming is relatively great, have restricted the development of 5 axle gear beds. At present becaus
19、e of electric appearance of main shaft, is it realize 5 axle complex main shaft hair structure processed to link greatly simplify to make, it makes degree of difficulty and reducing by a large margin of the cost, the price disparity of the numerical control system shrinks . So promoted 5 axle gear b
20、eds of head of complex main shaft and compound to process the development of the lathe (process the lathe including 5 ). 1.3 Become the main trend of systematic development of contemporary numerical control intelligently , openly , networkedlily The numerical control equipment in the 21st century wi
21、ll be sure the intelligent system, the intelligent content includes all respects in the numerical control system: It is intelligent in order to pursue the efficiency of processing and process quality, control such as the self-adaptation of the processing course, the craft parameter is produced autom
22、atically; Join the convenient one in order to improve the performance of urging and use intelligently, if feedforward control , adaptive operation , electrical machinery of parameter , discern load select models , since exactly makes etc. automatically automatically; The ones that simplified program
23、ming , simplified operating aspect are intelligent, for instance intelligent automatic programming , intelligent man-machine interface ,etc.; There are content of intelligence diagnose , intelligent monitoring , diagnosis convenient to be systematic and maintaining ,etc. 2 pairs of basic estimations
24、 of technology and industry development of numerical control of our country The technology of numerical control of our country started in 1958, the development course in the past 50 years can roughly be divided into 3 stages: The first stage is from 1958 to 1979, namely closed developing stage. In t
25、his stages, because technology of foreign countries blockade and basic restriction of terms of our country, the development of numerical control technology is comparatively slow. During Sixth Five-Year Plan Period , the Seventh Five-Year Plan Period of the country in second stage and earlier stage i
26、n the Eighth Five-Year Plan Period , namely introduce technology, digest and assimilate, the stage of establishing the system of production domesticization arisesing tentatively. At this stage , because of reform and opening-up and national attention , and study the improvement of the development en
27、vironment and international environment, research , development and all making considerable progress in production domesticization of the products of the technology of numerical control of our country. The third stage is and during the Ninth Five-Year Plan Period on the later stage in the Eighth Fiv
28、e-Year Plan Period of the country, namely implement the research of industrialization, enter market competition stage. At this stage , made substantive progress in industrialization of the domestic numerical control equipment of our country. In latter stage for the Ninth Five-Year Plan , the domesti
29、c occupation rate of market of the domestic numerical control lathe is up to 50%, it is up to 10% too to mix the domestic numerical control system (popular ). Make a general survey of the development course in the past 50 years of technology of numerical control of our country, especially through ta
30、ckling key problems of 4 Five-Year Plans, all in all has made following achievements. a.Have establish the foundation of the technical development of numerical control, has mastered modern numerical control technology basically. Our country has already, the numerical control host computer , basic te
31、chnology of special plane and fittings grasped and driven from the numerical control system and servoly basically now, among them most technology have already possessed and commercialized the foundation developed , some technology has already, industrialization commercialized. b.Have formed the indu
32、strial base of numerical control tentatively. In tackling key problems the foundation that the achievement and some technology commercialize , set up the systematic factories of numerical control with production capacity in batches such as numerical control in Central China , numerical control of th
33、e spaceflight etc. Electrical machinery plant of Lanzhou, such factory and the first machine tool plant of Beijing , the first machine tool plant of Jinan ,etc. several numerical control host computer factories of a batch of servo systems and servo electrical machineries as the numerical control in
34、Central China,etc. These factories have formed the numerical control industrial base of our country basically. c.Have set up a numerical control research, development , managerial talents basic team . Though has made considerable progress in research and development and industrialization of numerica
35、l control technology, but we will realize soberly, the research and development of the technology of advanced numerical control of our country, especially there is greater disparity in current situation and current demand of our country of engineering level in industrialization. Though very fast fro
36、m watching the development of our country vertically, have disparity horizontally more than (compare foreign countries with ) not merely engineering level, there is disparity too in development speed in some aspects, namely the engineering level disparity between some high-grade , precision and adva
37、nced numerical control equipment has the tendency to expand . Watch from world , estimate roughly as follows about the engineering level of numerical control of our country and industrialization level. 1.On the engineering level, in probably backward 10- 1 years with the advanced level in foreign co
38、untries, it is bigger in high-quality precision and sophisticated technology. 2.On the industrialization level, the occupation rate of market is low, the variety coverage rate is little, have not formed the large-scale production yet; The specialized level of production of function part and ability
39、of forming a complete set are relatively low; Appearance quality is relatively poor; Dependability is not high, the commercialized degree is insufficient; Ones own brand effect that the domestic numerical control system has not been set up yet, users have insufficient confidence. 3.On the ability of
40、 sustainable development, research and development of numerical control technology , project ability are relatively weak to the competition; It is not strong that the technological application of numerical control expands dynamics; Research , formulation that relevant standards are normal lag behind
41、. It is analysed that the main reason for having above-mentioned disparity has the following several respect. 1.Realize the respect. Know to industrys process arduousness , complexity and long-term characteristic of domestic numerical control insufficiently; It is difficult to underestimate to add s
42、trangling , system ,etc. to the unstandard , foreign blockade of the market; It is not enough to analyse to the technological application level and ability of numerical control of our country. 2.System. Pay close attention to numerical control industrialization many in the issue , consider numerical
43、 control industrialization little in the issue synthetically in terms of the systematic one , industry chain in terms of technology; Have not set up related system , perfect training , service network of intact high quality ,etc. and supported the system. 3.Mechanism. It causes the brain drain, rest
44、raining technology and technological route from innovating again , products innovation that the bad machine is made, and has restricted the effective implementation of planning , has often planned the ideal , implement the difficulty. 4.Technology. The autonomous innovation in technology of enterpri
45、ses is indifferent, the project of key technology is indifferent. The standard of the lathe lags behind, the level is relatively low, it is not enough for new standard of the numerical control system to study. 数控技术和装备发展趋势 装备工业的技术水平和现代化程度决定着整个国民经济的水平和现代化程度，数控技术及装备是发展新兴高新技术产业和尖端工业（如信息技术及其产业、生物技术及其产业、航
46、空、航天等国防工业产业）的使能技术和最基本的装备。马克思曾经说过“各种经济时代的区别，不在于生产什么，而在于怎样生产，用什么劳动资料生产”。制造技术和装备就是人类生产活动的最基本的生产资料，而数控技术又是当今先进制造技术和装备最核心的技术。当今世界各国制造业广泛采用数控技术，以提高制造能力和水平，提高对动态多变市场的适应能力和竞争能力。此外世界上各工业发达国家还将数控技术及数控装备列为国家的战略物资，不仅采取重大措施来发展自己的数控技术及其产业，而且在“高精尖”数控关键技术和装备方面对我国实行封锁和限制政策。总之，大力发展以数控技术为核心的先进制造技术已成为世界各发达国家加速经济发展、提高综合
47、国力和国家地位的重要途径。数控技术是用数字信息对机械运动和工作过程进行控制的技术，数控装备是以数控技术为代表的新技术对传统制造产业和新兴制造业的渗透形成的机电一体化产品，即所谓的数字化装备，其技术范围覆盖很多领域：(1)机械制造技术；(2)信息处理、加工、传输技术；(3)自动控制技术；(4)伺服驱动技术；(5)传感器技术；(6)软件技术等。1 数控技术的发展趋势从目前世界上数控技术及其装备发展的趋势来看，其主要研究热点有以下几个方面14。11 高速、高精加工技术及装备的新趋势效率、质量是先进制造技术的主体。高速、高精加工技术可极大地提高效率，提高产品的质量和档次，缩短生产周期和提高市场竞争能力
48、。为此日本先端技术研究会将其列为5大现代制造技术之一，国际生产工程学会（CIRP）将其确定为21世纪的中心研究方向之一。在轿车工业领域，年产30万辆的生产节拍是40秒/辆，而且多品种加工是轿车装备必须解决的重点问题之一；在航空和宇航工业领域，其加工的零部件多为薄壁和薄筋，刚度很差，材料为铝或铝合金，只有在高切削速度和切削力很小的情况下，才能对这些筋、壁进行加工。近来采用大型整体铝合金坯料“掏空”的方法来制造机翼、机身等大型零件来替代多个零件通过众多的铆钉、螺钉和其他联结方式拼装，使构件的强度、刚度和可靠性得到提高。这些都对加工装备提出了高速、高精和高柔性的要求。1.2 5轴联动加工和复合加工机
49、床快速发展采用5轴联动对三维曲面零件的加工，可用刀具最佳几何形状进行切削，不仅光洁度高，而且效率也大幅度提高。一般认为，1台5轴联动机床的效率可以等于2台3轴联动机床，特别是使用立方氮化硼等超硬材料铣刀进行高速铣削淬硬钢零件时，5轴联动加工可比3轴联动加工发挥更高的效益。但过去因5轴联动数控系统、主机结构复杂等原因，其价格要比3轴联动数控机床高出数倍，加之编程技术难度较大，制约了5轴联动机床的发展。当前由于电主轴的出现，使得实现5轴联动加工的复合主轴头结构大为简化，其制造难度和成本大幅度降低，数控系统的价格差距缩小。因此促进了复合主轴头类型5轴联动机床和复合加工机床（含5面加工机床）的发展。1.3 智能化、开放式、网络化成为当代数控系统发展的主要趋势21世纪的数控装备将是具有一定智能化的系统，智能化的内容包括在数控系统中的各个方面：为追求加工效率和加工质量方面的智能化，如加工过程的自适应控制，工艺参数自动生成；为提高驱动性能及使用连接方便的智能化，如前馈控
