注塑车间10点注意事项.doc

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1、 天目电子深圳有限公司 注塑车间 10点注意事项10 KEY POINTS FOR HANDLING FLASHBAY MOLDS FLASHBAY1. ENSURE MOLD GLOSING SAFETY IS WORKING!确保合模安全!-Keep limit of 35 bars for setting mold closing safety pressure.保持合模安全压力不高于35 bar.Check if it works when a cardboard piece(about 3mm thick)is placed in between.用3mm纸板检验设置是否有效2. D

2、O NOT BANG ON MOLD OPENINGS & CLOSINGS!开合模不能有撞击!-Minimize sound from opening/closing of Mold P/L and Runner Plate.使模具分型和水口板在开合模时声音最低.-Note that when P/L is bumped, it also damages Air Vents.注意模具分型面的撞击,会造成排气槽损伤.-Use the trolley when it is considered appropriate.要适时使用模具托架.3. FEED GREASE EVERY DAY/EVER

3、Y SHIFT!保持每天每班加注黄油!-Feed grease for all running molds at least once a day, but avoid over-greasing.保持对运行中的模具至少每天一次加注黄油,但避免加注过多.-Do it once every shift for molds with many ejection pins/sliders.对有大量顶针和滑块的模具保持每班加注黄油.4. RUN MOLDS WITHOUT WATER LEAK!运行中的模具不能有漏水!-Make sure that there is no leak from the

4、mold, hoses and joints.确保模具、水管、接头没有漏水.-Do not continue running when a mold has water on it (keep mold always clean).当模具上有水时不能继续运行(永远保持模具清洁).-Make sure that hoses will not be damaged by moving mold during operation.确保模具运作时不会伤及水管.5. DO NOT USE METAL TAPE OR SHIM FOR VENTING CORRECTION!不许使用金属胶带或薄片改善排气.

5、-Try to correct it first. Note that Use of shim is prohibited.首先纠正这种错误,要明确知道这是被禁止的.6. AVOID OVER-PACKING & DOUBLE INJECTION!避免过注和双注!In manual molding, make sure that all pieces are removed on each shot.确保注塑安全开关设置在“开”的状态.7. TAKE EXTRA CARE WHEN CORE/CAVITY IS STICKING!产品粘动/定模时要格外注意!-Do not use any me

6、tal stick. Use bamboo or resin stick only.不能用任何金属棒,只能用竹棒或塑料棒.-Do not apply striking force to sand plasted or honad area even with a bamboo stiok.即使用竹棒也不能撞击磨砂面或锋利面.8. SELECT OPTIMUM MACHINE SIZE!选择合适的机器规格!-Use mold projected area to determine the size and to avoid risk to damage P/L.用模具投影面积选定注塑机规格,避免

7、造成分型面损伤.9. USE HOT RUNNER PROPERLY!正确使用热流道!-Always double-check connection for H/R valve and value of air pressure.务必反复检查,热流道喷咀阀的连接和气压.-Do not connect air circuit for H/R valve until production temperature is achieved.生产温度未达到时不能连接喷咀阀气管.-Use hot runner only with the specified resin material.仅特定原料使用热流

8、道.10. KEEP BASICS ON SHUTDOWN (SHORT DOWN & MOLD DISMANTLING)!保持停机守则(临时停机和下模)!-Blow air from water inlet to drive out water from mold into bucket placed at outlet.从入水口吹气,去除模具内的水到出口水桶里.-Apply Rust Veto or Silicon spray to the mold product area.在成型面喷涂防锈剂或脱模剂.-Replace resin in the H/R manifold with material containing antioxidant.用含抗氧剂的材料填充热流道. 2009-7-15

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