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1、Dont attempt to operate the machine unless you have read and understand the instructions contained in this manual. Operators must obeyall safety procedures & instructions.感谢您选用全利QL200广告字焊接机。您在使用机器前，请认真阅读使用说明书。并关注第一张注意事项，避免误操作引起的故障。并请妥善保管，以便随时查阅。如有不明白，请与我公司客服联系。Thanks so much for your choosing Quanli
2、 QL200 Advertisement Words Welding Machine. Before you use our machine, please read the operating manual seriously. And please focus on the notices on the first page to avoid the breakdown caused by mis-operation. Besides, you should keep this manual properly in order to look it up at any time. If y
3、ou are not clear, please contact with our customer service representative.1.声明Statement 全利激光技术有限公司（以下简称超速焊）Quanli Laser Technology Co., Ltd. (Brands SUPER WELDER)本产品的所有部分，包括配件与软件等，其知识产权归超速焊所有，未经超速焊公司许可，不得任意的仿、拷贝、眷抄或转译。本说明书没有任何形式的担保、立场表达或其他暗示。若有任何因为本说明书或所提之产品的所有信息，所引起的直接或间接的资料流失、利益损失或事业终止，超速焊公司及其员工恕不
4、为其担负任何责任。除此之外，本说明书提及的产品规格及信息仅供参考，内容亦不断升级，恕不另行通知。如有提出升级需求时，所产生的费用由需求方负责承担，升级的详细信息请您到超速焊官方网页浏览或直接与超速焊公司联系。本说明书中所谈论到的产品配件之所作识别之用，而这些名词之注册商标或版权可能是属于其他公司所有。All parts of our machine, including accessories and softwares etc. whose intellectual property belongs to Quanli Laser Technology Co., Ltd., are proh
5、ibited to copy and translate. Theres no any sort of guarantee, standpoint or other indication. If theres a situation that direct or indirect data lost, interest damage or business termination appears, which is caused by this manual or products relevant information referred to, our company and all st
6、affs will not be responsible for those. Besides, the product standard and information mentioned by this manual is for your reference only, the content of manual is kept continuous updating without notification. If you have requirement to make updating, you will be responsible for the relevant fee. A
7、s for the updating detailed information, you can browse it on SUPER WELDER official website or directly contact with us.The product accessories mentioned in this manual is used to distinguish, while the registered trademark or copyright of these nous might belong to other companies.目录 Contents声明1注意事
8、项3安装要求9安装程序11操作说明11维护保养23安全规范24保修27水箱使用说明书.241.Statement. . . .12.Notices. . .33.Install Request. . . .54.Install Procedure. . . .55.Operating Instruction. . . .76.Maintaining. . . .237.Safety Specification. . . .248.Guarantee. . . .272.注意事项 NOTICE 警告WAENING 请不要让YAG激光照射到皮肤，可能会造成灼伤。 Do not let YAG la
9、ser irradiate on the skin.请不要让YAG激光照射到可燃物，可能会造成火灾。Do not let YAG laser irradiate on the combustible.WATCH OUT YOUR HAND激光加工中或加工刚结束时，请不要马上触摸工件，此时工件可能出于高温状态Do not touch workpiece during or after the laser processing.请牢固连接指定的电线电缆，如使用容量不足的电缆或连接方式方法不正确，会引起火灾。Please connect appointed electric wire steady,
10、 if use under-capacity cable or the way of connecting is not collect, either of them will cause fire.请不要损伤电源电缆，连接线。一旦损伤，会造成触电、短路、期货。如有损坏、需要修理、更换，请与本公司联系。Do not damage power cable and connecting line. The damage will lead to electric shock, short circuit etc. If you need maintainance or change, pleas
11、e contact with us.机器运行中出现焦臭味、异常声音、异常发热、冒烟等异常现象时，请立即切断电源，尽快联系本公司。否则会造成触电、火灾。Machine in the operation of the fever, emerging questions like abnormal smell, abnormal sound, the abnormal phenomena such as smoke, please cut off the power immediately, contact with our company as soon as possible. Otherwis
12、e it will cause electric shock and fire.请保证接地良好，如不接地，在故障和漏电时，可能会造成触电或损坏设备。Please ensure that the grounding is good, if not grounded, when in failure and leakage, it may cause electric shock or damage to the equipment.设备通电中会产生磁场，易受磁场影响的其他设备请不要接近。When in power,the equipment will produce magnetic field
13、, other devices which are easily effected by magnetic field. please dont get close to .请保持设备电源部分干爽，如果电源部分进水会破坏绝缘，会造成触电和短路，甚至火灾。Please keep the equipment power partly stay dry , if the power is partly inflowed the water ,it will destroy the insulation, and can cause electric shock and short circuit,
14、or even fire.当设备使用中请不要覆盖毛毯、布等，这样会影响散热，可能造成发热、起火。When the equipment is in use, please do not cover a blanket, cloth and so on, that will affect the heat dissipation, can cause fever,and caught fire. 请不要将本设备用用于金属加工以外的用途。Please do not use this equipment for other purposes than metal processing请在本设备的使用场
15、所内放置灭火器，以防止火灾。Fire extinguishers should be placed in the use place of this equipment, in order to prevent fire.请定期对本设备进行维护保养。Please maintain this equipment at a regular intervals.3.安装要求 installation requirement1、本设备必须有经过专业人员培训的人进行操作，操作人员必须熟读用户手册。2、请将本设备安装在牢固的水平伍倾斜的场所。3、设备输入电压为单相AC220-240V 50HZ容量35A以
16、上10% 或三相AC380V 50HZ容量35A以上10%4、本设备必须接地。5、请将本设备安装在周围温度540、周围温度85%一下，无剧烈温度变化的场所使用。另外请避免一下场所使用。垃圾、灰尘、油污多的场所震动及冲击多的场所处于高频干扰源的场所易结露的场所设备各个部件与墙体至少保持60MC以上，以利于通风散热。the operator must get through professional training, and the operator must read the user manual. Please install this equipment in the solid hor
17、izontal place. single phase input voltage for the equipment AC220-240V 50HZ Capacity 35A above 10% Or three-phase AC380V 50 HZ capacity 35A above 10% This equipment must be grounded Please install this equipment in the surrounding where temperature is 5 40 , the temperature is around 85%, with no se
18、vere temperature changes. Also please avoid using in the following places .Places where there is much Rubbish, dust, oil pollution Places where there is much Vibration and impactPlaces where there are high frequency interference sourcesPlaces which is Easily condensated 4. Parts of equipment should
19、be keep with the wall a distance of 60 mc at least, for ventilation and heat dissipation.4.安装程序Installation激光焊字机整机有四个部分组成Laser welding machine of the whole machine is made up of four parts操作说明Operating instructions注：本设备为激光焊字机，不可用于长时间的不间断连续焊接。如需进行连续焊接，请咨询我公司工程师为你提供解决方案。Note: This equipment is laser w
20、elding machine, can not be used for long time continuous welding. For continuous welding, please consult our engineers provide solutions for you.4.1开机步骤Boot steps本款焊字机操作简单方便，操作步骤如下：the operation steps are as follows1、对于新机器要先注入冷却水（一般饮用纯净水）。把冷却水加入冷却系统水箱中的水位线之内，然后，盖上水箱盖（水箱温度出厂前已调节好，如有问题请参考水箱说明书）For the
21、 new machine ，water must be injected(General drinking pure water).Add water to the cooling system within the water in the tank.Then, cover the tank cover.(Tank temperature has been adjusted before delivery, please refer to the water tank specification if you have any questions).2、检查电源接线是否正确，电源是否正常，打
22、开电源总开关。Check the power connection and the power supply , then open the total power switch.3、对于新机器以及刚更换过激光管或冷却水的接，要打开空气开关，等待冷水机运行5分钟，让水冷系统排出所有水泡，平检查冷水机水压表压力是否正常。For new machines and machines which have just been replaced the laser tube or cooling water.turn on the air switch,Wait for cold water machi
23、ne running for 5 minutes, let the water cooling system to discharge all blisters and check the chiller water pressure gauge pressure .4、按下开机按钮，便会出现操作页面，在“开机”图标反显时点“ENTER”按钮，就可以使激光焊接电源开机了，此时进入充电阶段，耗时两分钟，在此期间任何按键都不会响应。Press on the switch button,then will appear the operation page.When boot up, press o
24、n the ENTER button,then the machine power on, entering the stage of charging.It will take about two minutes.During this period, no buttons will respond.5、待充电完毕后，系统自动完成氙灯预燃，点灯成功后会在界面上显示出“累计出光次数：*”说明可以进行下一步的操作。当开机完成后，原来的“开机” 变为“关机”， 使用“”键和“”键来移动光标位置，“”键和“”键用来改变光标选中的参数。 After recharged,system xenon lam
25、p will pre-burn automatically. After the success of the lighting ,“a cumulative frequency ” will be showed in the interface,instructing the next step of operation.When the boot is completed,boot turns to “shutdown”.use the and to move the position of the cursor,and to change parameters the cursor se
26、lected.4.2电源控制板功能介绍Introduction of functions of Power supply control board参数设置与调节：焊接参数包括电流、脉宽、频率等3个参数，电流调节范围为50500A，脉宽调节范围为0.120.0ms，脉宽为零时不出光，频率调节范围为0.560.0Hz，小于0.5Hz即为0Hz表明为单点焊。这三个参数除了自身的范围限制外，还受整机功率和氙灯最大单脉冲激光功率的制约，例如，将电流调至最大500A，脉宽调至15.0ms，此时频率最大就只能调到1.4Hz，若想继续增大频率，则需要将电流和脉宽这两个参数之一或同时减小。设备上电后，不论在开
27、机前或开机后，用户均能通过上移、下移、增大、减小按键对焊接参数进行调节，调节完毕可将其保存。系统共可保存50组参数。进行焊接参数的调用和保存操作时，由于多参数的刷新显示需要时间，因此动作不能过快，以确保调用和保存操作的有效完成。参数的调用：当需要调用某程序号中已保存的参数时，将光标移到“程序”位置，按下OK键即可正式调用当前屏幕显示的焊接参数。需要修改程序号时，需将光标移到“程序”位置，按增大（减小）键对其进行修改（程序号从050连续可调），修改程序号时，屏幕显示内容即时更新，并调用该程序号对应的焊接参数。参数的保存：将光标移到“程序”位置，此时按增大（减小）键修改程序号（程序号从050连续可
28、调），显示屏上当即显示该程序号对应的一组焊接参数，用户通过上移、下移、增大、减小键对焊接参数进行调节，当参数调节完毕，将光标移到“保存”位置，按下ENTER键即完成保存。Parameters setting and adjustment:welding parameters contain electricity, pulse width and frequency etc, range of electricity adjustment :50500A, range of pulse width adjustment :0.120.0ms, and when pulse width is z
29、ero,the laser can not get out. range of frequency adjustment :0.560.0Hz,less than 0.5Hz equals to 0Hz（Single spot welding).The three parameters are restricted by the power of the whole machine and the largest power of single pulse lase of the xenon lamp in addition to its own limit. For example,Set
30、the electricity to maximum ，500 A. Set the pulse width to 15.0ms，thus the frequency can only be transferred to the biggest 1.4 Hz .If you want the frequency to be larger ,one of these two parameters or both should decrease.When the device is powered on, regardless of the boot or not, the user could
31、adjust the welding parameters by moving up, down, increases, decreases buttons ,and the results can be save. A total of 50 sets of parameters can be saved.The call and save of welding parameters 关机操作：当显示光标在“关机”位置，且系统检测到ENTER键按下后，将关闭激光电源和照明灯。Shutdown: When cursor is on the “shutdown” position and sys
32、tem test it,4.3 激光光路的维护保养Laser light path maintenance机器经调试后，一般不需对内部结构进行调整，用户要做的维护工作，只是定期换冷却水和灯管。灯为消耗品，寿命约为500小时（具体时间与客户设备使用状况有关）。当激光输出能量下降到原能量的2/3时，即要换灯。维护保养时，一定要先关掉电源。After testing machine, there is no need to adjust its structure inside usually, users just need to change cold water and tube regula
33、rly. Lamp is consumable, which has a life of 500 hours (the life is related to the volt of equipment). When the output of laser dropped to the 2/3 of primary energy, users need to change it. When you maintain machine, you must turn power off first.更换灯管要在关掉电源后等待至少3小时，更换时要格外小心，以免损坏其他部件。When you change
34、 tube, you should wait 3 hours at least after power off. And you should be careful to avoid damage other parts of machine.更换灯管步骤：Procedure of changing tube: 打开光具座防尘罩，用胶布吧激光棒两头封好，防止进灰。Open lampholder dust cover, and tape the double head of laser bar to proof dust.使用M2.5的内六角扳手拧松电极夹头的夹紧螺丝，卸掉电极夹头（卸电极夹头时
35、要一手用食指、中指和拇指三只手指将电极稳住，另一只手手持M2.5的内六角扳手拧螺丝）。Use M2.5 hexagonal wrench to unscrew cramp screw of terminal clamp, and take off terminal clamp (when take off it, one hand use forefinger, middle finger and thumb to hold the electrode, and another hand use M2.5 hexagonal wrench to turn the screw).使用M3的内六角
36、扳手拆下聚光腔两端的氙灯压块（拧螺丝(M4）是，注意上两边的螺丝，不要一次把一边的压块压紧，因为这样可能会因受力不均，导致灯变形或断裂，上螺丝时要把两边轮流对角拧紧，保持对角受力均匀，但不需要拧的太紧)。把氙灯沿着前反镜调整架上边沿轻轻拉出（拆灯前最好吧前反镜调整架包好，以免进灰或粘污）。Use M3 hexagonal wrench to discharge xenon lamp briquetting of spotlighting cavity at both ends( When you turn the screw(M4), you should be careful of scre
37、w at both ends. Dont press briquetting of one side tightly. If these is uneven, lamp will transform and crack. So when you screw,you should screw moderately at both ends to keep diagonal uneven). Then pull-out xenon lamp lightly along the edge of fore-reflector adjustable shelf (Before take off lamp
38、, its best to pack fore-reflector adjustable shelf to proof dust).如见下图：As shown below:取一只新的氙灯吧氙灯（250x120x7）轻轻推入腔体端头的灯孔内，从另外一头出来，分别从两头套上胶圈（10x6x2）,用手轻轻转动氙灯几圈，调整至两边走超出端头部分长度相等，使胶圈贴紧圆形压块的沉孔（图1）。然后套上半圆形压块，拧上螺丝（M4*8），注意上两边螺丝时，不要一次把一边的压块压紧，因为这样可能会因受力不均，导致等变形或断裂，上螺丝时要两边轮流对角拧紧，保持对角受均匀，但不需要拧得太紧。然后装上电极夹头，装氙灯的
39、手法与拆氙灯大致相同（注意：电极夹头一定要夹紧，否则容易接触不良，烧坏氙灯。（图2）Take a new xenon lamp , push it (250x120x7）slightly in lamphole of the end of cavity. After coming out from other head, put on apron from two respectively. Rotate xenon lamp gently and adjust to equal length of the ends portion on both sides so that rubber r
40、ing is close to countersink of circular briquetting (Figure 1). Then put on semicircular briquetting and tighten the screws（M4*8). Note that on both sides of the screw, dont press briquetting of one head tightly. If these is uneven, lamp will transform and crack. So when you screw,you should screw m
41、oderately at both ends to keep diagonal uneven. Then put on terminal clamp, the way of putting on xenon lamp is similar with the way of taking off it (Note: must clamp terminal clamp in case of poor contact and burning our of xenon lamp Figure 2). 如下图：As shown below:注意：镜片前后两面要保护好，避免用手接触沾污。Note: Prot
42、ect the lens of front and back sides to avoid hand contact contamination.插上电源，只开制冷机。Plug in and only open refrigerator.水泵运行3分钟，看有无漏水现象。Let the pump run 3mins to see whether the water leakage.关机，拔去电源。Shut down and unplug the power supply.放下机顶上盖，关好。Lay down top cover and close.4.4 光路维护及调整Maintenance a
43、nd adjustment of light path1.激光器光学系统结构图：Structure chart of laser optical system:2、激光器是激光焊字机的核心部分，对其使用及保护一定要严格注意，非专业人员请不要动。The laser is the core part of the laser welding machine , we must pay much t attention to the use and protection, professionals only. 激光器包括全反膜片、氙灯、YAG、聚光腔、半反膜片等物件。The laser inclu
44、des an all-trans-diaphragm, xenon lamp, YAG, condenser chamber, half-diaphragm and other objects.灯发光早射到晶体表面，在前后膜片的谐振腔作用下，从半反膜片端输出激光。因此，在激光器中的各部件表面一定要清洁。膜片表面及晶体表面一定要清洁干净。the laser output from the half-diaphragm. Therefore, the surface of the all components in the laser must be keep clean. The surface
45、 of diaphragm and crystal must be keep clean.灯、YAG晶体均为易损件，拆装时应加倍小心。当激光能量输出只有原能量的2/3时，既需要更换新的同型号的氙灯。YAG晶体为产生激光的工作物质，其两端镀有增透膜，价格昂贵，千万注意保护，脏了应及时用长纤维棉花蘸酒精和乙醚混合剂轻轻擦洗，但不能讲端面划伤，否则会导致能量下降。The light emit on the crystal surface, under the control of front and back of the diaphragm, Lights, YAG crystal are fragile objects, be care when installing. When the output of the laser energy is only 2/3 of the output of original energy, it need to replace xenon lamps of the same
