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1、模 具 使 用 手 册USERS MANUAL客户模号MOLD NO. 产品名称PART NAME 产品编号PART NO. 东江模号TK MOLD NO. 目 录CONTENT 一模具资料（MOLD INFORMATION）2二模具使用说明（OPERATION INSTRUCTION）3-9三模具维护保养（MAINTENANCE INSTRUCTION）10-12四注塑工艺参考卡（MOLDING TECHNIC SHEET）13-14五附件/备用清单（ACCESSORIES LIST）15六模具检验单（QA INSPECTION REPORT）16-17七用户意见反馈书（CLIENTS CO
2、MMENT AND SUGGESTION）18八附件 （ACCESSORIES） 模具结构简图（MOLD STRUCTURE）19 上模运水示意图（COOLING DIAGRAM OF CAVITY SIDE）20 下模运水示意图（COOLING DIAGRAM OF CORE SIDE）21手册内容一模具资料MOLD INFORMATION模号 胶料Mold no. Plastic material 每啤件数 收缩率Number of cavity Shrinkage： 每啤重量： 上模钢材：Shot weight Cavity steel 水口流道重量： 下模钢材 Runner and s
3、prue weight Core steel 模具尺寸：Mold dimension：width mm x height mm x thickness mm.模具重量 Mold weight ： kg 最少开模行程 Minimum daylight： mm 顶针板行程Ejector stroke： mm 唧嘴偏左/偏右/中心 Sprue offset： mm 法兰直径Locating rings diameter： mm 高度Height： mm 唧嘴球面半径和孔径Sprue bushing：Sphr mm mm 码模Mold mounting method:凸边宽度Flange width
4、mm坑深 Clamping slot depth mm x高height mm丝孔 Screw holes x 中心距Distance between centers .mm吊模孔 喉嘴 配机型Eyebolt： Water connection: Suitable machine size： 手册内容二模具使用说明THE OPERATION OF MOLD1.注塑机要求Injection Machine Spec注塑机 Injection Machine机型（Type of Machine）TK啤机: 客户啤机:法兰直径 Locating ring dia唧咀Sprue SR 唧咀孔Sprue
5、SR炮咀伸入量Nozzle movement distance顶棍孔直径 Ejector dia顶出行程 Ejector stroke2. 模具的结构特点MOLD STRUCTURE流道类型 Runner Method冷流道Cold 热流道Hot热流道品牌Hot trademarkDME YUDO MoldMaster HASCO 其它 other：_手册内容二模具使用说明THE OPERATION OF MOLD水口类型Gate Method直接入水Direct潜水Submarine gate针点Pin point侧水Side gate 封针Valve Gate细水转侧Pin point t
6、ransfer side gate模具类型 Type of mold base二板模 2 plate （ 倒 装 Reverse ）三板模 3 plate 模胚/钢材Mold base/Material上模板 Cavity plate：_下模板Core plate：_模胚品牌Mold base trademarkLKM 其他Other_钢材 / 硬度Material / Hardness上模Cavity :_/_HRC下模Core :_/_HRC镶件Insert:_/_HRC行位Slide :_/_HRC手册内容二模具使用说明THE OPERATION OF MOLD倒扣处理Undercut
7、Treatment斜边Angle pin 气/油压 Air / oil 弹前模 Floating CAV.斜顶Lifter 顶出 Ejector 圆顶针Ejector pin 扁顶针Blade ejector 司简 Sleeve ejector 斜顶Lifter 直顶 Ejector bar 推方 Stripper bar 推板 Stripper plate 推圈 Stripper ring 气拍 Air valve取产品方法Products Ejection 自动落下Gravity drop 手取 Manual 机械手Auto matic eject取水口方法Runner ejection
8、自动落下Gravity drop 手取 Manual 机械手Auto matic eject手册内容二模具使用说明THE OPERATION OF MOLD运水Cooling 水Water 温水Hot water 油 Hot oil 喉牙Thread standard英制BSP_美制NPT_顶针板复位方式Return Method 弹簧 Spring 剑仔Early ejector 油压Hydraulic 强制 Compel手册内容二模具使用说明THE OPERATION OF MOLD3模具的动作要点Mold action sequenceA. 开 模； Mold opening B. 油唧
9、抽CAVITY (上模)； Slide extracted by hydraulic cylinder(cavity)C. 油唧抽哥CORE(下模)；Slide extracted by hydraulic cylinder (core)D. 油唧回CAVITY (上模)；Slide returned by hydraulic cylinder (cavity)E. 油唧回CORE (下模)；Slide returns by hydraulic cylinder(core)F. 顶出(顶针顶出)；Ejection (Ejector pin)G. 顶针回；Ejector pin return动作
10、先后顺序sequenceH. 热咀封针打开；Hot drop valve pin openingI. 热咀封针关闭；Hot drop valve pin closingJ. 合模Mold closingK. 射 胶；InjectionM. 冷却； CoolingN. 入气；Gas Injection L. 取件. Taking part 手册内容二模具使用说明THE OPERATION OF MOLD开模动作注意Mold opening notice： 1、前模行位（油唧，气缸）需抽开到位后，才能开模； The cavity slide opened prior to the mold ope
11、n；2、 前模（ ）组行位，有动作先后次序的要求：先（ ）抽开，后（ ）抽开；最后（ ）抽开；( )Cavity slides action order: the first ( )open,then( )open;at last( )open；3、此模分（ ）次开模；开模次序见模具结构简图；Mold opening sequences were shown in the drawing of mold structure。顶出动作注意Ejection notice:1、后模行位（斜边，油唧，气缸）需抽开到位后，才能开始顶出；Core slide opened prior to the eje
12、ction2、后模（ ）组行位，有动作先后次序的要求：先（ ）抽开，后（ ）抽开；最后（ ）抽开；Core slides action order: the first( )open; then( )open; at last( )open3、此模采用二次顶出机构，先（ ）顶出；后（ ）顶出。Two step ejection on this mold, the first( )ejection; then( )ejection 4、此模有加速顶出机构；先（ ）顶出；后（ ）加速顶出。There is accelerate ejection in the mold; first( )eject
13、ion; then( )ejection手册内容二模具使用说明THE OPERATION OF MOLD合模动作注意mold closed notice:1、合模前，顶针板必须完全复位；Before mold closed, ejection plate must be returned completely2、顶针板完全复位后，后模行位才能开始复位；Ejection plate return completely prior to the core slides3、后模行位（油唧，汽缸）复位到位后，才能开始合模；Core slides return completely prior to t
14、he mold closed action4、后模有（ ）组行位，在复位时，有动作次序要求：先（ ）复位，后（ ）复位；最后（ ）复位；Core slides action order:the first( )return; then ( )return;at last( )retuen5、行位复位动作： 在合模前完成； 在合模后进行；Cavity slides action: before mold closed after mold closed6、前模（ ）组行位，在复位时，有动作次序要求：先（ ）复位，后（ ）复位；最后（ ）复位；The order of cavity slides
15、return: the first( )return, then( )return; at last( )return;手册内容三模具维护保养Operation and MaintenanceA. 使用模具注意事项Operation notice：1、检查注塑机的各项技术参数设定是否正常；Check the molding parameters were set properly.2、装模前将注塑台（炮筒）后退；Retract the injection unit before mold mounting.3、调整注塑机动定模板间间距，使其大于模厚；Adjust the distance be
16、tween the platens: It must be larger than the mold thickness4、按模具上向上标志“ ”所示，吊起模具放入动定模板之间，使模具的法兰先导入注塑机定模板上的定位孔中，再闭合机板，使模具紧贴于两机板之间。Lift the mold with arrow sign“ ” upward and set it between the platens. Insert the locating ring into center hole of the fixed platen.5、模具侧边同机板侧边平行，用压板及螺丝固定模具于注塑机动定模板上。Bef
17、ore clamping the mold onto both platens, ensure that the mold is not tilted side way.6、锁模块后，进行开模、合模、试合模力，逐步调整锁模位置，逐渐升高锁模力并使连杆能够伸直。严禁在闭模状态下增大锁模力，以免损坏模具。Always check that P/L straps are removed before opening the mold. Check the clamping pressure by opening and closing the mold, increase the platen da
18、ylight slowly till the link rods fully extend. Never increase clamping pressure while mold is closed, else molding machine will be severely damaged.手册内容三模具维护保养Operation and Maintenancea) 依模具资料调节注塑机顶出杆行程，使其恰当顶出产品。Adjust the ejector stroke according to “Mold Date Sheet” and make sure the parts can be
19、ejected properly.b) 依运水示意图连接运水。Connect the cooling system as shown in the cooling diagramc) 依工艺参数卡为参照进行调机，直至啤出合格产品。Adjust the machine settings with reference to “Molding Parameter” till quality parts are obtained.7、模具是热唧嘴的，要专业人员来驳线并检查温控箱等是否运行正常。If hot sprue are used. Operation of the temperature con
20、trol must be checked.B维护保养1、落模前，对照末件检查模具；Compare with the last shot and inspect the mold throughly before dismounting.2、进行模具的外观检查保养；Inspect the molds external appearance and carry out maintenance:清除模具外表面、分模面、型腔表面、导柱表面、顶针底面上的油污杂物，粉尘及锈斑；Clean up oil stains, dirts and rusts on the external surfaces, pa
21、rting surfaces and cavity surfaces, guide pins and ejector pins. 严禁用任何硬物，特别是金属物清理模腔杂物；Never use hard objects to brush or scrap the mold cavities； 3、清理模具冷却水道，使其畅通，且无积水在内；Purge the water channels to free them from water and blockage；手册内容三模具维护保养Operation and Maintenance4、进行模具的润滑检查；对模具的相对滑动部分添加润滑油。Greas
22、e and lubricate all sliding surfaces待添加的隐藏文字内容25、进行模具结构件的检查；Check the mold structure.检查模具的活动部分在动作时是否存在异常响声，各滑动部分运动是否灵活，动作时有无振动及卡死；Check for abnormal noise during movement, ensure sliding action are smooth. There should be no vibration and jamming.检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部位有无缺损、开裂、变形等；检查型腔表面及型
23、芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象；Check for damages, cracks, deformations etc. in polished areas, thin or delicate parts. Check and report any scratches on the surfaces of cavities and cores, any new defects, any broken ejector pins and delicate parts.6、模具清擦干净，型腔表面喷涂防锈剂或防锈油脂，合模，收紧锁模片，落模,摆放在指定位置；Clean up
24、the mold, rust-proof the cavity and core surfaces before closing the mold. Tighten the P/L straps and dismount the mold. Store as instructed.手册内容四注塑工艺参考卡MOLDING TECHNIC SHEET试 模 报 告模具编号: 试模啤机: 试模日期: 啤 塑 条 件第 3 次试 模 时 存 在 问 题建 议胶料/颜色料斗温度(OC)烧咀温度(OC)一炉温度二炉温度三炉温度尾炉温度前模温度后模温度热水口温度射胶压一射胶压二射胶压三射胶压四保压一此模是属
25、:正常啤塑 (满足生产时) 非正常啤塑时 (啤样办) 参加人员:模具工程师: 制作组长: 模具设计师: 保压二保压三射胶一速射胶二速模温测量:射胶三速射胶四速射胶五速保压速进料量(mm)切换位置一(mm)切换位置二(mm)热 咀热 流 道切换位置三(mm)切换位置四(mm)保压切换位置一(mm)背 压试模中途故障/上落模维修记录 中途故障落障抢修后可试出 中途故障要另行排期再试 其它事故简述: 记录人: (试模组) 审 核: 倒索(mm)回料转速(RPM)射胶时间(S)冷却时间(S)周期时间(S)模厚(mm)锁模力(TON)顶出行程(mm)手册内容四注塑工艺参考卡MOLDING TECHNIC
26、 SHEETMOLD TRIAL RECORDMold No： Injection machine： Date： Molding ConditionTimesDescription of Problem OccurringSuggestEngineering Resins/ColorHopper Temperature()Temperature of Oven Nozzle()Temperature of Oven 1()Temperature of Oven 2()Temperature of Oven 3()Temperature of Back Oven()Fixing Platen T
27、emperature()Moving Platen Temperature ()Temperature of Hot Runner ()Injection Pressure 1Injection Pressure 2Injection Pressure 3Injection Pressure 4Reserving Pressure 1Application of the Mold: Normal Molding(For production) Abnormal Molding(Sample) Participants: Mold Engineer: Tooling Made Leader: M
28、old Designer: Reserving Pressure 2Reserving Pressure 3Injection Rate 1Injection Rate 2Measuring of Mold Temperature:Injection Rate 3Injection Rate 4Injection Rate 5Rate of Pressure ReservingInjection Stroke (mm)Switching Position 1(mm)Switching Position 2(mm)Hot NozzleRunnerlessSwitching Position 3(
29、mm)Switching Position 4(mm)Switching Position 1 or Pressure Reserving (mm)Backing PressureTrouble Occurring During Molding/Maintenance Records Molding After Finishing Repairing Molding in Other time OthersRemarks： Prepared By： (Molding Group) Approval ： Shrinking Back (mm)Returning Screw speed (RPN)
30、Injection Time(s)Cooling Time(s)Total Cycle Time(s)Mold Thickness(mm)Clamping Force (TON)Ejector Stroke (mm)手册内容五 附件/备用清单Accessories and Spare Parts List模 号： 成品名称： 核点人： mold no: part name: packed and checked by: 附 件accessories备 件spare partsBOM号BOM item :名 称descripti-on数量Qty材料/供应商material/supplier尺寸/
31、目录编号size/catalogue no1) 附件是不安装于模具上，但要连同模具交付客户的部件、工具、器材。Accessories are parts that were not installed on the mold, but were shipped together for future use. Examples: electrodes, interchangeable inserts or cores, fixtures, tools, equipment such as temperature controllers, etc.2) 备用件是已安装于模具上，现把所示额外数量交
32、付客户以备随时维修用。Spare parts: Parts were already installed on the mold, but extra quantities were included for emergency maintenance use.3) 在此清单示出但无数量者为易损件，不连模具交客户但建议客户适量存货备用。Parts shown on the list but without quantity are just recommended stock items for maintenance, they are not included in this shipme
33、nt.手册内容六模具检验单FINAL INSPECTION REPORT一、 模具结构检验：Visual inspection:1、具外形尺寸，法兰直径，唧咀孔及球面半径，顶出孔位置和大小符合要求；Size of mold suitable to the injection machine.2、 顶针，螺丝，水咀，胶圈规格正确；Ejector pin,screw,plug,o-ring,etc.,all of standard parts are proper.3、 行位已装有限位保护；Slides protected by Safe-block.4、 顶出距离有限位块限制；Ejector s
34、troke protected by Safe-block.5、 电线插座已按要求安装，各接线端子已按要求连接；Electrical components,sockets and plugs,wiring etc.,are intact and in working condition.wirings clearly marked and properly connected.二模具动作检验：1、模具开闭正常 ；Mold open/close smoothly and normal.2、行位运动顺滑，无异常声响；Slides ran smoothly and normal.3、斜顶顶出顺滑，复
35、位平稳;Lifter ran smoothly and normal.手册内容六模具检验单FINAL INSPECTION REPORT4、油唧控制平稳，无冲击，无泄漏；Hydraulic cylinders ran smoothly and normal.5、产品顶出正常 ;Ejector plates ran smoothly and normal.6、冷却运水流动畅通，无泄漏；Water flow with no blockage nor leakage.7、连续啤大办 件/ 小时，啤时模具正常，啤出样办合格。Continuous moldind for_shots_hours,mold
36、 ran normally and parts passed inspection.三、装箱检验：Packing inspection:模具表面平整，无凹坑，锈迹等不良缺陷；已按要求进行表面喷漆；External surfaces cleaned up, rust removed, markings repainted锁模片已收紧；Mold P/L strap(s) installed and tightened.各板号字码，运水标记，吊令孔字码清晰可见；Markings for waterline、identification、eyebolt etc. stamped.已涂防锈保护油，并外用
37、薄膜包好；Inumction protect against rustiness.依包装要求装箱,备件、附件数量点齐及装妥Packed according to packaging standard and specification.手册内容七用户意见反馈书Clients Comment and Suggestion我司为贵公司制作的模具交付贵司，经使用后是否满意，或者对此套模具有些什么意见或建议，请赐告。It will be much appreciated if you can spare a few minutes to comment and feedback on the tool.1、模具动作方面Mold action2、模具的操作方面Mold operation3、其他方面Other area建议人：by:日 期： 年 月 日date:东江科技（深圳）有限公司 TK TECHNOLOGY（SHENZHEN）LTD 广东省深圳市宝安公明镇玉律工业村 YULU INDUSTRIAL GONGMING TOWN BAO AN DISTRICT SHENZHEN GUANGDONG PROVINCE P.R.CHINA TEL:+86-755-33890001 FAX:+86-755-27196811 POST CODE:518132
