《插秧机所用扭矩发生器课件.ppt》由会员分享，可在线阅读，更多相关《插秧机所用扭矩发生器课件.ppt（24页珍藏版）》请在三一办公上搜索。
1、Torque Generator,Standard Type-标准类型,For rice planter Type-专为水稻插秧机类型,Conventional Method-传统方法Could not achieve a satisfactory Cost Reduction-不能实现令人满意的成本降低(Cost Reductions within the limits of the Product EFPL supplying so far in use.)当前日本现有产品的成本降低空间有限,Point of considerationfor new Torque Generator新型扭
2、矩发生器设计初衷,Customers need for Cost Reduction-客户需要降低成本,New Method-新方法Enabled Total Cost Reduction for Total Steering System and Installation Methods in cooperation with Customers-与客户合作通过对整个转向系统和安装形式的改进到达整体的成本减低,Point of consideration continued改进考虑点-持续性,EFPL developed New Torque Generator applicable bes
3、t for a steering system of Rice Planter-伊顿日本工厂设计出新型扭矩发生器可以很好的应用在水稻插秧机的转向系统(Over 90%of EFPL Torque Generators is for Rice Planter)日本工厂生产的百分之九十以上的扭矩发生器都是应用于水稻插秧机上,In past,Customers have designed their Machinesto fit in Standard Torque Generators-过去客户是通过设计他们自己的设备来匹配扭矩发生器,Steering System of Rice Planter
4、水稻插秧机的转向系统,What is Torque Generator?-什么是扭矩发生器,Torque amplifying Equipment enables to Larger Output with lower Input Torque 扭矩放大设备使输入小扭矩转化出大扭矩成为可能,Conventional Steering System传统的转向系统,Transmission Case-变速箱,Torque Generator,Superior for Straight-runningness-出众的直线行驶Small Backlash-小的反弹？Superior for Maint
5、enance&Service-易于维护和维修Enable to eliminate Steering Cylinder-省去了转向油缸Easy to modify the Output Torque-易于调整输出扭矩Enables only by changing Gerotor-Width 仅仅通过改变定转子的高度Compatibility to Manual Steering Machine-与人力转向部分兼容Easy to compose for P.S.option model-易于总成PS选择类型？,Why is TG suitable for the steering system
6、 of Rice Planter,generally?-为什么扭矩发生器适用于水稻插秧机的转向系统,Advantages（1）-to Conventional System 与传统系统相比优点,ConventionalSystem传统系统,New System新系统,New Torque Generator can eliminates-新的TG省去下面组件1.Bracket-支架2.Drain line-泄油回路3.Output Shaft,Seal and Bearing-输出轴，密封件和轴承4.Column Coupling-转向柱连接,Standard Torque Generator
7、 used forRice Planter steering needs-用于水稻插秧机的TG需要1.Installation Part(Bracket)-安装零件（支架）2.Drain line(in case of Case Drain TG)-泄油回路（壳体泄油TG应用中)Installation Parts(Shaft,Seal&Bearing)-安装零件（轴，密封圈和轴承）,Advantages（1-1）to Conventional System与传统系统相比优点,Conventional System传统系统,New System-新系统,Direct-Mounted toTra
8、nsmissionCase直接连接在变速箱,New Torque Generator Detail:1-1-新的TG详细信息 Eliminates Bracket for installing TG-省去支架安装在T上,Conventional Design-传统设计,New Design-新设计,Advantages（1-2）to Conventional System-与传统系统相比优点,Conventional System-传统系统,New Torque Generator Detail:1-2新TG详细信息 Eliminates a Drain line-省去泄油路,Conventi
9、onal Design-传统设计,New Design-新设计,Conventional Design-传统设计,New Torque Generator Detail:1-3新TG详细信息Eliminate Output Shaft,Oil Seal and a Bearing-省去输出轴，密封件和轴承,New Design-新设计,New Torque Generator Detail:1-4新TG详细信息Design Change of Input Shaft(Eliminates Column Coupling)输入轴设计更新（省去圆柱连接）,Conventional Design-传
10、统设计,New Design-新设计,Advantages（2）to Conventional System与传统系统相比优点,ConventionalSystem传统系统,Standard Torque Generator used forRice Planter steering needs-用于水稻收割机的标准扭矩发生器需要An additional Relief Valve 额外的溢流阀,Advantages（2）to Conventional System与传统系统相比优点,Conventional System-传统系统,New System-新系统,New Torque Gene
11、rator Detail:2-新TG详细信息Integrating Relief Valve in TG Housing-溢流阀集成在阀体上,ConventionalSystem传统系统,Advantages（3）to Conventional System与传统系统相比优点,Standard Torque Generator with Open-Center System for Rice Planter-用于水稻收割机的标准扭矩发生器需要Needs 2-Pumps(for Steering&Maneuver)-需要2个泵（转向和人力转向）,New System新系统,Case Drain
12、type TG System(SEHYCO Patent Product)-case泄油TG系统（日本伊顿专利产品Enables to eliminate Maneuver Pump-省去一个人力转向泵,Advantages（3）to Conventional System与传统系统相比优点,Conventional System-传统系统,One PumpSystemen ablesusing Case Drain TG：一个泵系统用于内部壳体泄油TG,New Torque Generator Detail:3-新TG详细信息Steering System Comparison-转向系统比较
13、,Conventional SystemOpen-Center type传统开芯系统,New SystemCase-Drain type新型case泄油系统,Eliminates省去,Integrates连接,Other actuator-其他执行器,Other actuator-其他执行器,Summary of Advantages-优点总结,New Torque Generator（Patent issued)offers新型扭矩发生器（专利拥有）提供：,1.Elimination of Installing Bracket to TG省去在TG上安装支架 Cost Reduction o
14、f Rice Planter system水稻插秧系统成本降低,2.Elimination of a Drain line-省去泄油回路 Cost Reduction of Rice Planter system-水稻插秧系统成本降低,3.Reduction of TG Output Shaft,Oil Seal and one Bearing-省去TG输出轴，密封件和轴承 Cost Reduction of Rice Planter system&Enables to eliminate Side-Load Problem-水稻插秧系统成本降低和消除了侧向负载问题,Summary of Ad
15、vantages continued优点总结,New Design Torque Generator offers-新型扭矩发生器提供：,Case Drain type TG（Patent issued)offers-内部壳体泄油类型TG（专利拥有）提供Elimination of one Pump-省去一个泵 Cost Reduction of Rice Planter system-水稻插秧系统成本降低,Elimination of an additional Relief Valve-省去额外的溢流阀 Cost Reduction of Rice Planter system-水稻插秧系
16、统成本降低,Elimination of a Column Coupling省去万向节连接(TG Input Shaft Design Change)TG输入轴设计更新 Cost Reduction of Rice Planter system-水稻插秧系统成本降低,Design change of Transmission Case at customers is necessary.客户变速箱设计需要改变,How the New Torque-Generator accepted in Japan?新型TG怎样被客户接受在日本,”M”Company M公司1998.March:Produc
17、tion started for all model1998年所有型号开始量产,”K”Company-K公司1999.August:Production started for 4 Row model 1999年八月四排插秧类型开始量产2000.April:Production started for 5/6 Row models-2000年四月5/6排插秧类型开始量产,”Y”&“I”Companies-”Y”&“I”公司Proto.Evaluation completed,Planning to introduce in 2001-2001年样机认证完成，计划开始引进,Actual Improvement Resultsof Cost Reductionin“K”Company 在K公司实际的成本降低结果,For a Steering System of the Rice Planter by changing from Conventional System to New System-通过对水稻插秧机的转向系统从传统的系统更新到新的系统,Achieved 35%Total Cost Reduction 实现了35%的成本节约,
