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1、工装夹具,2001.3,事实&数据能力产品网络投资理由应用,NYSE:ATUNYSE:APW,2000年7月31日完成,实用动力有限公司.,Actuants 两部分业务组成,工具&供货,工程解决方案,2000 财政年度总销售额：$5.15 亿,工具&供货 56%,工程解决方案44%,全球注册的商标品牌产品品种多 超过3,000 种遍布全球的分销和服务网络1200 个分销商400 维修服务中心,工装夹具,工业工具,概述,竞争实力,OEM,销售分布状况,全球的工装夹具市场概述,市场,渠道,总的市场容量$1.80亿,为什么要使用液压夹具?,高效工件能够更快夹紧.工程自动化工件能够在没有操作员的情况下
2、夹紧精确度高工件始终以相同的夹紧力夹紧重复性好工件始终以相同的顺序夹紧夹紧位置工件能够在操作人员不能靠近的位置进行夹紧人机工程性能好,工装夹具设备介绍旋转油缸,概述,旋转油缸使用旋转运动和直线运动相结合来夹紧工件。Enerpac 旋转油缸使用两种不同的旋转机构设计来实现其运动：滑槽中的钢球(BIG 设计)滑槽中的滚柱(RIG 设计),旋转油缸,油缸设计非常紧凑新颖而独特的夹紧臂设计 下列型式可选:单作用和双作用7种 规格 从 1,3 kN 到 35 kN4 型号上部法兰连接 下部法兰连接螺纹体连接 插装式连接,滑槽中钢球设计单作用和双作用1活塞杆2钢球3油缸基础4装配孔5尼龙垫6回位弹簧,滑槽
3、中滚柱设计单作用和双作用1导杆2引导滚柱3活塞杆6过载保护,上法兰安装式,下法兰安装式,注意事项!螺纹体安装的旋转油缸 没有 油路块安装式的产品.,螺纹体安装式,如何选定 Enerpac 旋转油缸,S,L,L,S,5,2,旋转油缸,安装型式L=下法兰式U=上法兰式T=螺纹式C=插装式,旋状方向L=向左R=向右,单/双作用S=单作用D=双作用,夹紧力1=1,3 kN2=2,2 kN5=4,9 kN9=9,0 kN12=12 kN20=18 kN35=33 kN,英制/公制1=英制2=公制,例:SLLS-22 是一个下法兰安装式的旋转油缸,旋转方向向左,单作用使用标准夹紧臂时夹紧力为2kN。,夹紧
4、臂(单边),如何选定 Enerpac 夹紧臂,CA,L,5,2,夹紧臂,长度S=短L=长,夹紧力1=1,3 kN2=2,2 kN5=4,9 kN9=9,0 kN12=12 kN20=18 kN35=33 kN,公/英制1=英制2=公制,夹紧特性曲线-92系列,技术概览,夹紧特性曲线 352系列,技术概览,夹紧臂(双头),能绕中心旋转的T型夹紧臂能够补偿工件高度上的较大差异。只需简单的设计就可以使你获得你所需要的夹紧臂。,如何定购 Enerpac T-型夹紧臂,CAC,52,T-型夹紧臂,旋转油缸型号52=4,9 kN92=9,0 kN122=12 kN202=18 kN352=33 kN,CA
5、PT,52,T-型夹紧臂,旋转油缸型号52=4,9 kN92=9,0 kN122=12 kN202=18 kN352=33 kN,安装图示,上法兰式,安装图示,下法兰式,安装图示,螺纹体式,螺纹孔,隙孔,旋转油缸附件,凸沿螺母,凸沿螺母 FN型号如何定购 Enerpac 凸沿螺母凸沿 28=M28 x 1.5(22系列)螺母 35=M35 x 1.5(52系列)48=M48 x 1.5(92系列)65=M65 x 1.5(202系列)80=M80 x 2.0(352系列),螺母是按照 DIN 1804标准制造的,FN,65,技术概览,单作用夹紧油缸,技术概览,双作用夹紧油缸,E211e样本(共
6、有5语言的版本),完整的产品范围黄页包括产品CAD图的光盘,尺寸和选项,工装夹具设备介绍位置锁定油缸,在没有液压压力的情况下能提供夹紧力。,概述,是柔性加工中心的优秀的解决方案,概述,活塞杆机械锁紧以保持夹紧力,通过顺序阀实现夹紧&松开的顺序动作。,工装夹具设备介绍工作支撑油缸,工作支撑,工作支撑是提供额外夹紧或支撑点的液压油缸。活塞杆接触工件和夹紧套，将活塞港锁紧在适当的位置。,特点,液压伸出的工作支撑1.内部弹簧2.不锈钢活塞杆3.青铜合金夹紧套 4.定位环5.活塞杆伸出活塞6.回位弹簧7.通气孔,工作支撑,工作支撑,四种不同的型号,工作支撑,工作支撑,弹性变形,支撑力,如何定购 Ener
7、pac 工作支撑,W,F,L,72,工作支撑,工件接触F=液压S=弹簧,安装形式M=油路块T=弹簧L=下法兰C=插装式,例:WSL-112 是一个弹簧伸出、下法兰安装是的工作支撑。在350bar压力下它能够提供11kn的支撑力。,支撑力 7=7,3 kN11=11,1 kN22=22,2 kN33=33,4 kN44=44,5 kN,2,公/英制1=英制2=公制,旋转油缸和工作支撑结合使用,旋转油缸 最大夹紧力,(kN),工作支撑 最大支撑力,(kN),2.2,7.0 or 11.0,5.0,7.0 or 11.0,9.0,11.0 or 22.0,18.5,33.0,35.0,44.0,工装
8、夹具设备介绍螺纹式&油路块式安装油缸,概述,螺纹和油路块安装式油缸具有线性行程，是设计用于定位或夹紧工件的。单作用或双作用螺纹或者油路块安装,螺纹式,单作用2kN 系列,1防尘圈2活塞杆凹槽3回位弹簧4腔室,行程选择-7mm&13mm,螺纹标准为 DIN1804,螺纹式,单作用5,10,18,25&40kN 系列,1防尘圈2限位环3回位弹簧4腔室,行程选择-7mm到50mm(取决于型号),螺纹标准 DIN1804,螺纹式,双作用 18,25&40kN 系列,1柱塞2限位环3腔室,行程选择-13mm 到 50mm(取决于型号),螺纹标准 DIN1804,装配实例,螺纹式系列,装配说明,油路块安装
9、油缸,如何定购 Enerpac 螺纹式油缸,T,D,40,25,2,ST,油缸安装型式T=螺纹式M=油路块式,单/双作用S=单作用D=双作用,夹紧力 2=1,7 kN 5=5,3 kN10=11,3 kN18=17,2 kN25=26,9 kN40=39,2 kN,公/英制1=英制2=公制,例:TD40252ST 是一个双作用、螺纹式安装、夹紧力为40kN 的油缸。其行程为25mm。,行程 7=7 mm13=13 mm19=19 mm25=25 mm38=38 mm50=50 mm,工装夹具设备介绍块状油缸,概述,Enerpac 的块状油缸是一种运用直线运动来对工件进行夹紧或者定位的液压油缸。
10、块状油缸也可用于其它的产品和通常的建筑应用。,块状油缸,块状油缸-BMS,BS,BMD,BD等型号双作用和弹簧回程的单作用6种夹紧力规格，从 11 到 275 kN活塞杆行程从 8 到 56 mmBSPP 螺纹口或者油路块式O型圈连接紧凑的油缸外形设计平行的标准连接螺栓,安装图示,如何定购 Enerpac 块状油缸,B,M,40,25,2,块状油缸,油口型式M=油路块式=BSPP,夹紧力 10=10 kN 18=18 kN 40=40 kN 70=70 kN180=180 kN280=280 kN,公/英制1=英制2=公制,例:BMD-280282P 是一个油路块安装的双作用块状油缸，夹紧力为
11、280 kN，行程为28 mm。,行程 8=8 mm10=10 mm12=12 mm16=16 mm18=20 mm25=25 mm28=28 mm50=50 mm56=56 mm,D,单/双作用S=单作用D=双作用,工装夹具设备介绍侧面夹紧油缸,侧面夹紧油缸,不管是水平还是垂直运动都有向下推的效果。,下推夹紧操作,侧面夹紧油缸,产品选择,中空油缸,11 到 160 kN 承载能力6 到 63 mm 行程,主动夹紧油缸,8 到38 kN 夹紧力,通用油缸,单作用和双作用15到 260 mm 行程17 到 250 kN 承载能力,附件,液压泵,气动泵,蜗轮气动泵,PA-系列气动泵,Hushh泵,
12、气-液增压器,油缸&增压器动力油缸&增压器,液-液 增压器,阀,手动阀,阀:模块化的电磁换向阀,模块阀:结构,顺序阀,流量控制阀,系统元件,旋转接头,自动接头,蓄能器,应用实例1,Automotive parts manufacturingAlluminium oil pan LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Threaded Body Industry:Industrial Application:Workholding Function:Clamping,应用实例2,Automotive part manufactur
13、ingNissan engine head LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Upper Flange Pumps:Boosters Other:V,Press/Flow Control Valves Industry:Industrial Application:Workholding Function:Clamping,应用实例3,Motorcycle parts manufacturingMotor housing LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinder
14、s Lower Flange Other:Rotary Couplers Industry:Industrial Application:Workholding Function:Clamping,应用实例4,Alluminium diesel engine head LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Upper Flange Lineair Cylinders:TS,TD,Threaded Other:V,Press/Flow Control Valves Industry:Industrial Application:
15、Workholding Function:Clamping,应用实例5,Automotive parts manufacturing Mill finishing Peugeot turbine manifoldLOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Upper Flange Industry:Industrial Application:Workholding Function:Clamping,应用实例6,Automotive parts manufacturingMill finishing Ford stearing b
16、lock LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Threaded Body Lineair Cylinders:Block Cylinders Industry:Industrial Application:Workholding Function:Clamping,应用实例7,Manufacturing Peugeot gear box LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Upper Flange Industry:Industrial Applicati
17、on:Workholding Function:Clamping,应用实例8,Motorcycles productionGrinding machining Particular of edge clamp cylinder LOB:Workholding Lineair Cylinders:Edge Clamps Pumps:Electric pumps Other:V,Press/Flow Control Valves Industry:Industrial Application:Production Function:Clamping,应用实例9,Motorcycle manufac
18、turingDrilling and spot facing on MORI SEIKI machining center Drilling and spot facing LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Threaded Body Other:V,Press/Flow Control Valves Industry:Industrial Application:Workholding Function:Clamping,应用实例10,Motorcycle manufacturingTransmission cover
19、Clamping for drilling and spot facing LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Lower Flange Industry:Industrial Application:Workholding Function:Clamping,应用实例11,Engine support machining Positioning of motor support on turning plate Drilling LOB:Workholding Swing Cyl&Work Supp.:Swing Cyli
20、nders Upper Flange Industry:Transportation Equipment Manufacturing Application:Cars/Trucks Function:Aligning,应用实例12,Motorcycle ManufacturingWater pump cover machining Positioning of water pump cover LOB:Workholding Swing Cyl&Work Supp.:Work Supports Fluid Advance Industry:Transportation Equipment Ma
21、nufacturing Application:Cars/Trucks Function:Bolting,应用实例13,Luxury cruiser gantry clampCustomer needed to ensure that the sliding gantry that slide out to gain wharf access was fastened whilst on the ocean and could easily be unlocked to gain wharf access.Using a swing clamp SURD202 powered by the v
22、essels hydraulics along with a couple of proxcimity switches and aV42 Pilot check valve so the position of the gantry was always known by the captain before moving the vessel LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Upper Flange Other:V,Press/Flow Control Valves Industry:Fabricating Appl
23、ication:Assembling Function:Positioning,应用实例14,Pallet-SystemThis picture shows a pallet that is able to clamp the workpice for a CNC-machine.LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Lower Flange Lineair Cylinders:Block Cylinders Pumps:PE,Hushh Electric Other:700,Hoses Industry:Constructi
24、on(Maintenance)Application:Construction Equipment Function:Cutting,应用实例15,HYDRAULIC CLAMPING OF ENGINE COMPONENTSFixture with hydraulic clamping on four faces with oil connection on top.Clamping is done with 4 SURD92 and 8 SULD92 and 4 worksupport WSM72.Twin faces are used for machining the bottom s
25、ide and the top side of the piece to be worked.Four faces fixture with work piece clamped for machining View of the fixture inside automatic tool machine LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Upper Flange Industry:Fabricating Application:Production Function:Clamping,应用实例16,WHITE MACHI
26、NE PRODUCTIONHydraulic clamping application using six SULD92 powered by a booster AHB46 to hold washing machine cross.LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Upper Flange Pumps:Boosters Industry:Fabricating Application:Production Function:Clamping,应用实例17,OVERHEAD CRANE MANUFACTURINGClam
27、ping crane components for drilling.Clamping achieved with 6 STRS92 and powered by a PAS3102PB air pump.LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Threaded Body Pumps:Turbo Air Industry:Industrial Application:Production Function:Clamping,应用实例18,CLAMPING APPLICATION ON GRINDING MACHINEHCS70
28、hollow cylinders and TS18132ST threaded cylinders hold the slide rest on the grinding machine.Powered by a WEN3008WS electric pump.LOB:Workholding Lineair Cylinders:TS,TD,Threaded Pumps:Electric pumps Industry:Industrial Application:Production Function:Clamping,应用实例19,Clamping a body of a color copi
29、er8 pieces of SURD352,6 pieces of SLRD202,2 sets of PAM1-06515 are used for clamping a body of a color copier.When a body of a high-end color copier is welded,its distortion is estimated and forced to be clamped.Owing to this forced clamping,the distortion can be minimized when the work is unclamped
30、.Using the Enerpac products,the accuracy of the copier was much improved,the productivity was doubled and the quality was maintained at high and stable level,despite of the operators skills.LOB:Workholding Swing Cyl&Work Supp.:Swing Cylinders Upper Flange Pumps:PA,Modular Air Series Other:Valves Ind
31、ustry:Electrical Application:Production Function:Clamping,应用实例20,Clamping a turbo fin to be polished2 pieces of BRD93,operated by an electric-driven pump of 0.75KW,3-phase and 200V,clamp a turbo fin to be used for a jet engine while it is machined and polished.The system has the electric circuits for pressure maintenance and motor stop.LOB:Workholding Lineair Cylinders:BRW,BRD,Linear Pumps:Electric pumps Other:Gauges Industry:Industrial Application:Production Function:Positioning,Enerpac,Your partner from componentsto complete solutions,Enerpac 网站,免费下载：CAD 文件使用说明书维修部件清单,E,E,E,E,E,E,E,E,
