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1、THE HOME DEPOT 家家得得宝宝 QUALITY SYSTEM ASSESSMENT QSA质质量量体体系系审审核核1-Factory General Information 工工厂厂基基本本信信息息This section collects general information about the Factory收集工厂的基本信息2-Paint Compliance Checklist 喷喷涂涂检检查查表表This section checks for the factory ability to comply with Paint Regulations.该部分检查工厂能力与喷
2、涂要求的一致性3-Quality System Assessment 质质量量体体系系审审核核This section collects information about the Factorys QualitySystem and gives the SCORE该部分收集工厂质量体系信息并打分4-Comments意意见见Auditor observations about the audit findings审核员纪录审核发现5-Summary 审审核核结结论论Summary of the audit with the SCORE and recommendations.审核分数和建议总结
3、。Page 1Doc.Owner:Paul GrayVersion Date:09/16/2008Version Number:1.1 1.Factory General InformationPQOB:Score:总分0.00%Factory General InformationFactoryname:工工厂厂名名称称FactoryNo.:工厂编号Date:日日期期Factory Audit Date:审审核核日日期期Factory address:City:城市:ST:省份ZhejiangZip code:邮编:Country:国家:Report#报告号Vendor Name:供货商名称
4、:Vendor no.:供货商编号Dept:部门 Prod Cat:产品分类List of other locations:其他地址Is there a signed Supplier Confidentiality Agreement in place?(Circle one)YesDated:_NO_ No To be arranged是否有供货商保密协议 是 日期:_ 否Factory Contacts工工厂厂联联系系人人Name名名字字Title头头衔衔Phone NumberFax Number电电话话/传传真真Cell Phone手手机机Email电电子子邮邮件件 Faciliti
5、es&Company Data(Attach detailed data as necessary)设设施施&公公司司信信息息（如如有有必必要要请请附附详详细细资资料料）Total plant sq.footage:工厂总面积:Number of buildings：建筑物数量:4Sales$previous year:去年年销售额:Privately held or Public:公司性质（私人控股或上市公司）No.of Exempt(salary):正式员工数量:116Turn over rate:员工流动率:2%No.of Non-Exempt(hourly):非正式员工（临时工）:2D
6、oc.Owner:Paul GrayVersion Date:09/16/2008Version Number:1.1 1.Factory General InformationUnion or Non-Union:是否有工会Represented by:工会代表Strike history:罢工历史Contract expires:合同有效期Languages spoken:语言Primary languages:EDI capabilities:电子数据交换能力Status ISO9000:是否通过ISO9000:List any scheduled shut downs or holid
7、ays:工厂实行的节假日CapacityProduct Description:产品描述Forecast Quantity(units):预计采购数量（台）Manufacturing Process Needed:生产工艺流程Does the facility own any patents in theNorth American market?该厂在北美市场是否有专利权？If yes,specify:如果有请详细说明已经 申请并获得发明专利3项Does the facility own any brands in theNorth American market?该厂在北美市场是否有分支机
8、构If yes,specify:如果有请详细说明Does the facility supply other retailers inUS/CAN/Mexico?该厂是否供货给美国/加拿大/墨西哥的其他零售商Does the facility have US based resources?该厂在美国是否有资源After Sales Services?售后服务%Export to US Market(specify date of data):美国市场出口量75%Years of Experience in Industry(specify industry):行业经验8 yearsTop 3
9、 Customers(specifydate of data):前三位客户commercial secret Yes No Yes No Yes No Yes No Yes No3Doc.Owner:Paul GrayVersion Date:09/16/2008Version Number:1.1 1.Factory General InformationElectronic Systems:电子数据系统In-house Production Processes(identify bottleneck):Assembly 组装 Bending 折弯 Blow plastic 吹塑 Cutti
10、ng 剪切 Casting 铸造 Extruding 拉伸 Forging 锻造 Grinding 打磨 Inject Molding 注塑 Lamination 压贴 Painting 上油漆 Plating 电镀 Polishing 抛光 Powder Coating 喷涂 Stamping 冲压 Soldering 锡焊 Welding 焊接 Winding 绕线 Other:其他 Bristling 拉丝Lead Time&Operational Capabilities:生产周期&营运能力Production Lead Time from Receipt of PO to FG Pa
11、ckaging(specify#ofdays):从接受订单到成品包装的生产周期（天）Product Design:产品设计Production Scheduling:生产计划Inventory Control:库存控制Equipment Maintenance:设备维修In-House Testing:厂内测试Packaging Design:包装设计Container Loading:装箱能力Tool/Die Making:工具/模具制作Warehouse Location(s):仓库地点USA:美国Warehousing Capacity:仓储能力USA:美国Operating Hours
12、/Shifts:工作时间/班次#of Shifts:班次 one shiftLow Season(when):淡季Peak Season(when):旺季Current Production Capacities by Following Factors:按以下条件的生产能力By Line:每条生产线产量By Shift 每班产量By Week:周产量By Month:月产量Core Competencies核核心心竞竞争争力力Describe in detail your companyscore competencies.阐述该厂的核心竞争力Development&Value Improv
13、ement Projects发发展展及及有有价价值值的的改改进进计计划划Describe the Factorys ability tocontribute to new product,design,and prototypedevelopment.阐述该厂研发新产品的能力 MRP EDI E-mail Customer Feedback Internet4Doc.Owner:Paul GrayVersion Date:09/16/2008Version Number:1.1 1.Factory General InformationActive Continuous Improvement
14、 Program持持续续改改进进计计划划Describe the FactorysContinuous ImprovementCulture,including howimprovements are fostered andmaintained.工厂的持续改进文化，包括改进？List all product manufactured at this factory该该厂厂生生产产的的所所有有产产品品SER Concerns:关关于于社社会会环环境境责责任任Any suspicion and/or evidence of no-compliance with The Home Depots S
15、ocial Environmental Responsibility(SER)guidelines,physical or visual,including falsification of records,forced labor,or access denial should be reportedimmediately via the SER Alert Form.The SER Alert Form is provided as a reference attachment in the Factory QualificationSOP.The SER Alert Form can b
16、e e-mailed directly to Corporate_R任何不符合家得宝社会环境责任（简称SER）的指导方针的怀疑或者证据，无论是亲身体验还是亲眼看到的，包括纪录作假，强制劳动，以及拒绝接近应该通过社会环境责任警告书直接报告。社会环境责任警告书可以直接发电子邮件到Corporate_R。Describe the Factorys ability tocontribute to new product,design,and prototypedevelopment.阐述该厂研发新产品的能力5Doc.Owner:Paul GrayVersion Date:09/16/2008Versi
17、on Number:1.1Factory Name:工工厂厂名名称称Date:日日期期0-Jan-00Factory Audit Date:审审核核日日期期0-Jan-00AUDIT CHECKLIST FOR PAINTING COMPLIANCE喷喷涂涂审审核核表表The check sheet applicable for the factory provides the product to THD with paint/coating on product surface,If not then skip this section.For paint process outsourc
18、ed factory,thepaint process subcontractor should be assessed该该检检查查表表适适用用于于为为家家得得宝宝提提供供的的产产品品表表面面使使用用油油漆漆/喷喷粉粉的的工工厂厂，如如不不符符合合请请跳跳过过该该部部分分。对对于于该该工工序序外外包包的的工工厂厂，应应该该对对其其分分包包厂厂进进行行审审核核。Element元元素素Standard(Requirements)标标准准（要要求求）SelfAudit自自评评THDAudit家家得得宝宝审审核核PossiblePoints满满分分Remark注注释释1Awareness意意识识0-F
19、actory is not aware of thelead paint regulations in the US1-Factory is aware of the leadregulation of US but not clearthe parameter or applicability ontheir items2-Factory is aware of 16cfr 1303and the parameter(*CCP)3-Factory is aware of 16cfr 1303as well as Prop.65 and thespecific parameter that r
20、equired0-工工厂厂没没有有意意识识到到美美国国的的油油漆漆铅铅含含量量的的法法律律法法规规。1-工工厂厂知知道道美美国国的的铅铅含含量量的的法法律律法法规规，但但是是不不清清楚楚具具体体条条款款。2-工工厂厂知知道道到到16cfr 1303及及铅铅含含量量参参数数(*关关键键控控制制点点)3-工工厂厂不不仅仅知知道道16cfr 1303，而而且且知知道道加加州州以以及及铅铅含含量量的的具具体体要要求求。31.If the point belowCCP requirement thenfail the audit(CCP isCritical Control Point)2.16cfr
21、1303 andProp.65 are the leadcontent requirementsfor surface coating ofUS and California1.如如果果分分数数低低于于关关键键控控制制点点要要求求，那那么么判判定定该该审审核核不不通通过过。2.16cfr 1303和和加加州州65是是美美国国及及加加州州关关于于表表面面附附着着层层的的含含铅铅量量要要求求的的法法律律法法规规。2PurchanseContol采采购购控控制制0-No requirements for thepurchase of paint1-Factory had set the paint
22、part#basing on individual color butno supplier name or model2-Factory had set the paint part#basing on model#and suppliername for each individual color(*CCP)3-Factory had detailedparameter requirement of eachindividual paint color0-对对于于采采购购的的油油漆漆没没有有要要求求。1-工工厂厂基基于于不不同同颜颜色色设设定定油油漆漆编编号号，但但没没有有供供应应商商名名
23、称称和和型型号号名名称称。2-工工厂厂针针对对每每种种颜颜色色基基于于型型号号名名和和供供应应商商名名称称设设定定油油漆漆编编号号(*关关键键控控制制点点)3-工工厂厂对对每每一一油油漆漆颜颜色色都都有有具具体体的的参参数数要要求求36Doc.Owner:Paul GrayVersion Date:09/16/2008Version Number:1.13Control ofthe paintsupplier油油漆漆供供应应商商的的管管理理0-No controls are present for theverification of the paint supplieror their pr
24、ocesses1-Paint supplier submits a selfassessment for validation2-Paint supplier is audited bythe factory/supplier and processcontrols are verified(*CCP)3-Paint supplier is certified byan outside agency and theirprocesses are certified.0-对对油油漆漆供供应应商商或或其其过过程程控控制制核核查查没没有有控控制制1-油油漆漆供供应应商商提提供供自自我我评评估估2-工
25、工厂厂对对油油漆漆供供应应商商进进行行审审核核,核核实实其其过过程程控控制制(*关关键键控控制制点点)3-油油漆漆供供应应商商由由外外部部机机构构鉴鉴定定,认认证证过过程程37Doc.Owner:Paul GrayVersion Date:09/16/2008Version Number:1.14IncomingQualityCheck来来料料质质量量控控制制0-No verification is in place toverify proper chemical analysisof paint1-IQC request paint test reportby 3rd party lab
26、or certifiedsupplier lab or lead contentquality gurantee from supplierfor each delivery(*CCP)2-1-IQC request paint test reportby 3rd party lab/certifiedsupplier lab or lead contentquality gurantee from supplierfor each delivery and carried outregular lead content test forqualifying paint supplierpur
27、pose3-IQC carry out lead contenttest for each delivery0-没没有有对对油油漆漆的的化化学学成成分分进进行行适适当当的的核核实实1-来来料料质质量量控控制制针针对对每每个个批批次次都都需需要要第第三三方方实实验验室室或或经经鉴鉴定定的的供供应应商商实实验验室室出出具具的的测测试试报报告告，或或者者供供应应商商的的铅铅含含量量的的质质量量保保证证书书2-来来料料质质量量控控制制针针对对每每个个批批次次都都需需要要第第三三方方实实验验室室或或经经鉴鉴定定的的供供应应商商实实验验室室出出具具的的测测试试报报告告，或或者者供供应应商商的的铅铅含含量量
28、的的质质量量保保证证书书，并并且且出出于于鉴鉴定定合合格格油油漆漆供供应应商商的的目目的的，定定期期对对来来料料进进行行铅铅含含量量测测试试3-来来料料质质量量控控制制对对每每个个批批次次都都进进行行铅铅含含量量测测试试3If the point below CCPrequirement then failthe audit如如果果分分数数低低于于关关键键控控制制点点要要求求，那那么么判判定定该该审审核核不不通通过过。5ProductionControl生生产产控控制制0-No specification for the paintin production or in QualityCont
29、rol1-Production control sheet onlydefined the color of the paint tobe used2-Production control sheetdefined the part#of the paint tobe used3-Production control sheetdefined the detailed in formationof the paint to be used,e.g.brandname and model#0-在在生生产产或或质质量量控控制制过过程程中中对对油油漆漆没没有有规规范范要要求求1-生生产产控控制制表表
30、只只定定义义油油漆漆的的颜颜色色2-生生产产控控制制表表定定义义了了油油漆漆编编号号3-生生产产控控制制表表定定义义了了所所使使用用油油漆漆的的详详细细信信息息，例例如如品品牌牌和和型型号号36Processcontrol过过程程控控制制0-Workers verify the color of thepaint only prior to production1-workers or dedicatedoperators were trained andresponsible to verify the paintbrand and model#before usingthe paint f
31、or production2-Inspector verifies the properpaint is used by model number.3-painting device and containerwere cleaned and verified beforechanging paint to avoid crosscontamination.Paint is verifiedafter each changeover.0-工工人人只只在在生生产产前前核核实实油油漆漆的的颜颜色色1-工工人人或或者者专专门门的的油油漆漆操操作作员员经经过过培培训训，有有责责任任在在生生产产使使用用
32、油油漆漆前前核核实实油油漆漆的的品品牌牌和和型型号号。2-检检验验员员通通过过型型号号来来核核实实使使用用正正确确的的油油漆漆3-在在更更换换颜颜色色前前，为为了了避避免免混混色色，清清洗洗喷喷漆漆设设施施和和油油漆漆容容器器，并并核核实实该该清清洗洗过过程程38Doc.Owner:Paul GrayVersion Date:09/16/2008Version Number:1.17FinalQualityCheck最最终终检检验验0-No lead content related checkpoint was set in Final QualityCheck1-lead content t
33、est was set inFinal Quality Check process,thefrequent over 6 months2-lead content test was set inFinal Quality Check process,thefrequent not more than 6months3-lead content sampling testwas set in Final Quality Checkprocess for every lot0-在在最最终终质质量量检检验验中中没没有有相相关关的的铅铅含含量量的的检检查查点点1-在在最最终终质质量量检检验验过过程程中
34、中设设有有含含铅铅量量的的测测试试，但但是是测测试试频频率率超超过过六六个个月月一一次次2-在在最最终终质质量量检检验验过过程程中中设设有有含含铅铅量量的的测测试试，并并且且测测试试频频率率低低于于六六个个月月一一次次3-在在最最终终质质量量检检验验过过程程中中设设定定每每批批次次都都抽抽样样进进行行含含铅铅量量测测试试38Operations现现场场操操作作0-No Line Clearances areperformed between productionruns1-Line clearances are donebetween runs of different paint2-Line
35、 clearances areperformed and paint lines arekept segregated to preventcross contamination3-No lead based paint is allowedinside the production facility.0-在在生生产产间间隙隙中中不不执执行行产产线线清清理理1-在在进进行行不不同同颜颜色色的的喷喷漆漆的的间间隙隙经经执执行行产产线线清清理理2-执执行行产产线线清清理理，并并且且隔隔离离不不同同颜颜色色的的喷喷涂涂线线以以预预防防混混色色3-生生产产设设备备内内只只允允许许无无铅铅油油漆漆300
36、24Score:分分数数0.00%0.00%Status:(CheckOne)：结果：（只选一）Pass(Score=65%)通过(分数=65%)Fail(score 65%or CCP fail)不通过 (分数=70%)通过(分数=70%)Fail(score 70%)不通过(分数=65%)通过(分数=65%)N/A无Fail(score 65%or CCP fail)不通过(分数 =80%)(工厂评估分数 =80%)Yes是是28Doc.Owner:Paul GrayVersion Date:09/16/2008Version Number:1.1 6.Audit Summary29Doc
37、.Owner:Paul GrayVersion Date:09/16/2008Version Number:1.1 6.Audit SummaryTOTALAvailablePoints满满分分1624363668122012168248No否否0-Jan-000-Jan-00Values taken from individual SectionAssessments各各部部分分评评估估Fail(score 70%)不通过(分数70%)Fail(score 65%or CCP fail)不通过(分数 65%或者关键控制点不通过)30Doc.Owner:Paul GrayVersion Date:09/16/2008Version Number:1.1
