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1、1.0目的：规范辅料质检的作业，使辅料质检员更清楚自己的工作范围、工作责任，从而使产品能够满足客户的要求。2.0适用范围：适用于本公司辅料质检员。3.0作业前准备:3.1 本厂订购的新款辅料，首先核对跟单确认OK的样衣、辅料及采购单上的要求，完全相符后拿确认样板与大货核对；3.2客供辅料一律拿跟单确认OK的样板来核对。3.3 检查辅料根据AQL2.5标准进行抽查，客人有特殊要求按客人要求进行检验。4.0内容:4.1 抽样方法:辅料到厂后,仓库人员将新进辅料暂存待验区,仓库物料员负责清点和核对来料数量,IQC负责按单次“抽样计划表”AQL2.5从来料从随机进行抽样检验;4.2 检验标准:见附见“
2、辅料检验标准表” 4.3 注意事项: 4.3.1所有经检验的辅料均需填写“辅料检验报告”, 物品检验合格则须加盖合格章.IQC检验加盖合格章后才能入“合格区”物料架,检验不合格的放入“待处理区”；4.3.2对抽检不合格的物料需提交”辅料检验报告”附样品给IQC课长进一步判定后再做100%全检、特采、或与跟单课沟通处理，具做处理方法见不合格品控制程序4.3.3.针对橡筋类较特殊，入仓前必须按以下规定和测试方法测试：4.3.3.1 物料采购员应要求供应商提供相关测试报告，将报告中相关信息，如橡筋的缩水标准；是否避免高温熨烫等，给到相关生产部门以及物料QC。4.3.3.2 橡筋类回厂后，均需做缩水测
3、试，橡筋类测缩水是针对所有梭织大货（包括洗水和不洗水单）。4.3.3.3 物料QC应在橡筋回厂的第一时间安排测试，具体做法：按每批任意抽十扎，每扎测试长度为一米来取样，（实物长度应稍长于一米，两端留出子口位及骨或包布，以防缩水批口），做好一米的标记，松812小时后度松后尺寸，然后测试洗水缩率，先缩两次，若第二次的缩率与第一次的缩率相比没有太大差异，就不再进行第三次缩水，若差异较大则须进行第三次缩水，整个缩水过程完成后用此缩水后的橡筋按大货做法车MOCK UP，洗水单按大货配方洗MOCK UP，不洗水单只须将MOCK UP送烫部烫，观察最后MOCK UP的尺寸。物料QC要做好每次测量记录“大货橡
4、筋测试表”，洗水后要保留缩水/洗水记录，配方和工艺须跟回大货要求。4.3.3.4 物料QC应比较和判断橡筋缩水是否合乎生产需要，将最后的报告送交QC经理确认，若橡筋不合格则须第一时间通知计划部和物料采购员，及时安排退换。4.3.3.5 物料QC将测试记录送交一份给车间。4.3.3.6 车间在开大货前需将所有橡筋洗水或喷蒸汽预缩，洗水要根足之前的测试工艺来做大货橡筋缩水。4.3.4 线和包装类检验规范:由供应商提供商检局出示的检验合格证，免检。5.0 相关程序：不合格品控制程序6.0 相关记录： “辅料检验报告” “大货橡筋测试表”7.0 附件：附件一：“辅料检验标准表”附件二：“抽样计划表”附
5、件一：辅料检验标准表类别材料名称检 查 项 目检查方法检查工具抽验标准判 定 标 准备注合格品轻微不合格品严重不合格品标准处理方式疵点类型处理方式疵点类型处理方式主要辅料唛头宽度、尺寸量测直尺、样板AQL2.5符合工艺及有关资料接受0.2cm让步接受超过0.2cm不接受成分、号型、款号、标示、字体目测根据样板符合工艺要求不符合工艺要求外观质量不可有抽纱、抽丝、色纱、污渍、烂唛等不良成分目测烫唛试烫熨斗次品在AQL允收范围内次品超过AQL接收范围钮扣颜色（色差）、字体、字形、标示、规格、型号等目测、量测直尺、样板、灰色样卡AQL2.5规格及型号等均符合工艺要求,色差3级接受色差3级,其它符合工艺
6、要求让步接受色差3级或其它不符合工艺要求不接受外观质量是否有污渍、损坏等目测次品在AQL允收范围内次品超过AQL允收范围急钮/工字钮/撞钉拉力测试钮模试钉测试拉力达到客人要求拉力达不到要求易脱落,变形拉链拉链的规格量测直尺、样板AQL2.5规格及型号等均符合工艺要求接受长度1cm让步接受长度1cm，或其它不符工艺要求不接受颜色目测灰色样卡色差3级色差3级色差3级拉链头是否划花，上下拉是否顺滑，有否损坏目测/试拉/拉链头无刮花，且试拉顺滑轻微不顺滑或次品在允收范围内拉链不顺滑或次品超标棉绳扁带、橡筋查尺寸、颜色及缩水率是否与订单相符目测/量测直尺、样板、熨斗、白色棉布、灰色样卡AQL2.5尺寸1
7、cm，色差3级，缩水率不大于首次来料接受尺寸2cm，色差3级缩水率符合要求让步接受尺寸 2cm，色差3级，缩水率超标任一项不接受有否抽纱、损坏等不良。深色棉绳要检测摩擦色牢度。白布擦拭/目测外观符合工艺要求次品在AQL允收范围内次品率超过AQL允收范围魔术贴、胶章、车花章、皮牌验有无破损，车花章有否线松、断线、皮牌字位置是否印歪、厚薄不均，起层目测/量测尺AQL2.5无破损及其它接受次品在AQL允收范围内让步接受次品率超过AQL允收范围不接受检验魔术贴及胶章尺寸尺寸相符尺寸0.2cm尺寸大小超过0.2cm次要辅料挂卡、贴纸字体是否清晰，表面是否洁净，有无破损，物料代码是否正确，粘度要好目测/试
8、贴贴纸/AQL2.5字体清晰，表面洁净，无破损，黏度好，其它符合工艺要求接受有可返修疵点或次品在AQL范围让步接受有不可返修疵点或次品超标不接受衬纸检验有无破损、物料代码是否正确，检验尺寸目测/量测尺AQL2.5尺寸1cm，其它符合工艺要求接受尺寸大小超过1cm或其它不符不接受纸腰带印字是否正确、清晰，有无破损，物料代码是否正确目测/AQL2.5符合工艺要求接受不符合工艺要求不接受胶袋检验胶袋的种类（业务或大货），物料代码是否正确、有无破损，印字内容是否正确、清晰、检验胶袋尺寸、粘合牢度等目测/量测/试粘合尺AQL2.5尺寸0.5cm，其它符合工艺要求,粘合牢度好接受尺寸偏差超过0.5cm或其
9、它不符工艺要求不接受纸板、纸领条、胶蝴蝶、胶领条、胶夹检验尺寸，有无污渍目测/量测尺AQL2.5与工艺要求无误,外观良好接受与工艺要求不符或外观质量差不接受胶针、银头针、扣针物料代码是否正确，是否与要求相符，有无污渍、变形等目测/AQL2.5与工艺要求无误,外观良好接受与工艺要求不符或外观质量差不接受衣架检验衣架尺寸、规格是否与要求相符，有无破损、划花等目测、量测尺AQL2.5与工艺要求无误,外观良好,尺寸1cm接受与工艺要求不符或外观质量差,尺寸偏差大于1cm不接受纸箱检验纸箱尺寸量测AQL2.5尺寸1cm硬度、外观等符合工艺要求接受尺寸偏差超过1cm，硬度、外观等不符合工艺要求不接受纸质、
10、硬度、外观质量目测/试折/试压 附件二：“抽样计划表”： 内部资料，请勿外传！6a*CZ7H$dq8KqqfHVZFedswSyXTy#&QA9wkxFyeQ!djs#XuyUP2kNXpRWXmA&UE9aQGn8xp$R#͑GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*
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27、cUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&Mu
28、WFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$U*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89Amv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum
29、&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$U*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz84!z89Am
30、v$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpa
31、zadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$U*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY
32、7JnD6YWRrWwcvR9CpbK!zn%MadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*adNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVku
33、m&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwc
34、vR9CpbK!zn%Mz849GxGjqv$U*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89Amv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#
35、&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$U*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz84!z89Amv$UE9wEwZ#QcUE%&qYp
36、Eh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7
37、JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$U*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK
38、!zn%Mz849GxGjqv$U*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNuGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadN
39、u#KN&MuWFA5uxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pD
40、x2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGp
41、P$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$U*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89Amv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89Am
42、YWpazadNu#KN&MuWFA5uxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$U*3tnGK8!z89Am
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45、&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89AmYWv*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$U*3tnGK8!z89AmYWpazadNu#KN&MuWFA5uxY7JnD6YWRrWwcvR9CpbK!zn%Mz849GxGjqv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X4NGpP$vSTT#&ksv*3tnGK8!z89Amv$UE9wEwZ#QcUE%&qYpEh5pDx2zVkum&gTXRm6X
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