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1、A. Product Photos Window curtain Door curtain* Only for reference, not for material, style, color comparisonB. Defect Classification 缺陷分类Defect DescriptionCriticalMajorMinor1Packing of master carton/inner carton/gift box/individual package 包装方面Exposed nails or staples sharp point on box 箱子上铁钉尖点外露For
2、eign substance 外来物质-Mildew, blood and insect/worm 发霉、血渍、昆虫Foreign substance 外来物质-Hair on infant products and one time using (disposable) garments 婴儿或一次性产品上有毛发Poly bag thickness less than 0.038 mm (for products which export to USA and EU) 出口到美欧国家的包装胶袋厚度少于0.038mmNo air hole at poly bag (if required) 安
3、全气孔没有 （要求有）Incorrect size, color packed in one set一套中的尺寸、颜色不正确Incorrect size, style no., color printed on unit box / polybag 一个内盒/胶袋中的尺寸、颜色不正确Wrong packed assessories (such as hangtag, size frame etc) 包装配件错 （如吊牌，撑架等）Without silica gel pack or mildew proofing pieces包装中没有防潮剂 或防霉片Foreign substance 外来物质
4、-othersDamage/broken packageDirt/dust/stain on surface of package （as defects size）Damage / damp unit box / polybag内盒/胶袋破损、潮湿2Marking/label/print on packing/product 相关标识标签，印刷Missing / Wrong tracking label for USA children products错误的跟踪标贴使用在美国儿童产品上No warning clause/marking on poly bag if require 没有警告
5、标示在胶袋上的（要求有）Some information do not obey the law or religious belief of the exported country/area （such as the pig is Muslim countries taboo）一些信息没有遵守出口地的法律或宗教信仰 (如猪是穆斯林国家的禁忌)Wrong label sticker (included size label, barcode label, item label etc) 错误的贴标 （如尺码唛，条码唛，款号标签等）Wrong/Missing shipping mark inf
6、ormation 错误的箱唛信息Chinese letters on the package 包装材料上有中文字Insecure sewing label 车缝不牢Misplacement / of hangtag / labeling / marking 吊牌、标贴、印刷错位Missing / Detached hangtag / labeling吊牌、标贴遗漏、脱落Poor printing of barcode （Lead to scanning failure）条码印刷不良 （条码扫描结果有问题的情况）Poor printing of barcode （Still be scannab
7、le and correct）条码印刷不良 （条码扫描没有问题的情况）Illegible print 印刷模糊Wrinkle/air bubble/Scratch on label 标签起皱/气泡/刮伤3Appearacne and workmanship手工及外观Any sharp point/sharp edge on accessories 附件上的披锋和利边Needle detected 断针Protruding nail 钮钉伸出Mildew products 发霉Foreign insect 昆虫Blood mark 血迹Heavily odor (depends on hazar
8、d evaluation) 比较重的气味 （依靠程度）Material 材料方面Color shading difference within same products with gray scale 4 (or below gray scale 4) 同一件中有色差，在色差级别4级或以下Holes 破洞Hand feel difference within same pair or piece 同一双或同一只里面有不同手感Reverse face and bottom side of fabric 织物正反面错误Broken yarn 断纱Laddering 乱针，纵向脱散Dropped
9、Stitch 漏针Crease mark 皱褶Neps/pills on surface起毛起球(depends on density)（根据程度）Coarse / fine yarn粗细纱（depends on size and position） (根据缺陷的尺寸和位置)Float and fly yarn浮线和飞花 （depends on size and position）(根据缺陷的尺寸和位置)Snagging yarn钩纱（depends on size and position） (根据缺陷的尺寸和位置)Pull out loop松线（depends on size and po
10、sition） (根据缺陷的尺寸和位置)Mending mark修补痕（depends on size and position） (根据缺陷的尺寸和位置)Abrasion mark at leather磨痕 （depends on size and position） (根据缺陷的尺寸和位置)Brittle leather碎料（depends on size and position）(根据缺陷的尺寸和位置)Scratch /burnt / paint / cut mark刮花、燃烧、喷漆、切割印（depends on size and position）(根据缺陷的尺寸和位置)Curtai
11、n was too length or too short 窗帘太长或太小(depends on obviousness)Sewing 车缝质量Broken stitches 断线Skipped stitches 跳线Seam slippage 崩纱Run-off stitches (depends on size, major if over1/4”) 落坑 （大于1/4为主疵）Loose/tight stitches (depends on size and position)松紧线Blind stitching visible (depends on obviousness) 盲线外露U
12、nder stitches was exposed （depends on size and position）底线外露Insufficient seam allowance major if over 3/8” 车缝止口不足，若大于3/8”，则判断为主要缺陷Uneven seam allowance major if over 3/8” 车缝止口不均匀，若大于3/8”，则判断为主要缺陷A line of needle hole针孔（成一直线）（depends on size and position） (根据缺陷的尺寸和位置)Pucker at seam 缝线褶皱（depends on si
13、ze and position） (根据缺陷的尺寸和位置)Pleat 死皱（depends on size and position） (根据缺陷的尺寸和位置)Snarled stitches（depends on size and position） (根据缺陷的尺寸和位置)Assembling 组装Asymmetric parts 部件不对称 (depends on obviousness)Uneven rib knitting 罗纹边不均匀 (depends on obviousness)Uneven cuff width 宽度不均匀 (depends on obviousness)Ex
14、tra raw material at inner of the finger (depends on degree)Uneven stuffing (for boxing glove or other products which have stuffing) (depends on degree)Fusing bubble at interlining衬布起泡Incomplete adhesion interlining衬布不完全粘贴Missing interlining遗漏衬布Fusing crease at interlining衬布褶皱Accessories 配件Malfunctio
15、n accessory （zipper, velcro, snap, stopper, buckle etc） 附件 (拉链，魔术贴，按扣，调节器，扣环等) 功能有问题Button setting inside out纽扣装反Bigger / smaller buttonhole更大/更小的纽扣孔Improper placement of accessories (Velcro, snap, embroidery, applique) 配件位置不正确Broken embroidery 破损Poor stitch quality of embroidery刺绣不良rusted metal acc
16、essories 金属配件生锈Accessory was easily pulled off 配件容易拉脱Missing / detached / insecure accessory 附件遗漏、脱落或不牢Damaged accessory附件破损Flash at accessory附件有毛边Ragged accessories 配件边缘不规整paint peels off on eyelet 鸡眼脱漆Gap at zipper end / top major if over ”拉链头/尾有间隙，若大于1/2”，则判断为主要缺陷Damaged binding band 捆边破Rope was
17、too short or long 绳子太长或太短(depends on degree)Slanted logo 歪的 LOGO(depends on degree)Cleanness 清洁度Loop stitches 环形线圈Dirty/oiled/glued/water stained mark 脏痕/油迹/胶水痕/水渍痕（depends on size and position） (根据缺陷的尺寸和位置)Untrimmed raw edge 未修整乱边depends on size and positionUntrimmed thread ends at the products for
18、 other age groups未修整线头* Not included all defects found during inspectionC. Performance check 相关测试与性能检查No.DescriptionMethodS/SCriteria 1.Application check洗水测试Wash the fabric in normal temp. water 正常温度条件下洗水1pc per itemCheck the color of water is changed or not; Please note dont wash the fabric in diff
19、erent references together!注意洗水测试后的水的颜色是否变化；注意不要把将测试样混着洗水2.How many stitches per cm/inch针距检查As per requirement or Actual finding根据客人要求或记录实际发现S1Actual found实际发现3.Seaming strength test by hand with a normal force接缝强度检查Quality of the seaming, no breakage when pull on it当测试时候不应该有暴口L IINo breakage when pu
20、ll on it当测试时候不应该有暴口4.Fatigue test for zipper, Velcro and snap if applicable耐久测试（拉链，魔术贴和按扣）20 timesS2No breakage, or other bad things are found and the function is normal不能有破损或其他不良现象发生，并且功能正常5.Fatigue test for all adjustable parts if applicable耐久测试（调节部件）20timesS2No breakage, or other bad things are f
21、ound and the function is normal不能有破损或其他不良现象发生，并且功能正常6.Pull test for button/snap/small parts拉力测试（纽扣，按扣和小部件）15lbs, 10 secondsS 1No breakage, or other bad things are found and the function is normal不能有破损或其他不良现象发生，并且功能正常7.Smell check气味检查Check if unpleased odor is exit.检查是否有不良气味发生L IIIf found unpleased o
22、dor, it should failed.如果有，测试时不合格的8.Water proof test防水测试Sprinkle water on the surface (body and seam) of the product, Wait five minutes and check if the water permeate the reverse将水洒在产品接缝或布料主体上，等待5分钟，看水是否渗透到反面S 1If water permeate the reverse, the test is failed如果水能渗透到反面，那么测试是不合格的9.Assemble check组装测试A
23、ssemble the products as manual or specification根据说明书或要求进行组装S1No failure is found and all assembling is reach the clients requirement组装良好，组装后的产品达到客人要求10.Lot shading批量色差VTR-WI-CZ-0004参照通用作业指导书11.Product Dimension Measurement产品测量VTR-WI-CZ-0004参照通用作业指导书12.Barcode Readability Check条码检查VTR-WI-CZ-0004参照通用作
24、业指导书13.Carton Assortment Checking外箱配比检查VTR-WI-CZ-0004参照通用作业指导书14.Carton Drop Check摔箱测试VTR-WI-CZ-0004参照通用作业指导书15.Stuffing Material 填充物检查VTR-WI-CZ-0004参照通用作业指导书16.Rub Check 摩擦测试VTR-WI-CZ-0004参照通用作业指导书17.Tape Check 3M胶带测试VTR-WI-CZ-0004参照通用作业指导书18.Functional check 功能性检查VTR-WI-CZ-0004参照通用作业指导书D. Measurement Inspection 测量No.DescriptionDrawing 1.Carton size LxWxH外箱尺寸Nil 2.Carton weight箱重3.Product size: LengthXWidth or as specification产品尺寸4.Label size if mention on spec标签尺寸E. Revision HistoryNo.DescriptionRevised ByApproved ByDate1.Initial Release Mike MaOperation Technical manager2011-8-152.
