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1、英文资料及中文翻译The development trend of China Mold In modern production the life of a growing number of products particularly plastics and a variety of panel products such as large-scale structure of more complex shapes single-use drawings and detailed that it is hard for the right to express the shape an
2、d structure of products which requires the design and manufacture molds must document describes the use of computer-aided design tool die maker at the same time the requirements to be a full grasp of the various information products including product shape size material properties accuracy special s
3、urface effects. Some products need customers in kind or model. At present Chinas industrial production is characterized by a diversity of products replacement fast intense market competition. In this case users of mold parts of the request is of good quality and delivery time as short as possible th
4、e better precision molds mold cell the lower the better thus the manufacture of modern plastic mold with the current economic development and meet the above requirements. The rapid development of industrial economy also contributed to the development of mold industry especially automotive lightweigh
5、t environmental protection and development needs require more and more plastic products applied to the car. Now fierce competition from the automotive industry has greatly accelerated the introduction of new models and is the most frequent replacement of automotive interior parts exterior parts. Aut
6、omotive interior parts exterior parts are mainly on the production of plastic molds of the. In fact new products competition is competition time and time of the competition focused on the design and manufacture of molds on. The rapid development of Chinas national economy to the mold industry has ev
7、er-increasing demands and is projected to 2005 only the automotive industry will need a variety of 360000 tons of plastic parts refrigerators washing machines and air-conditioning are the annual output of more than 10 million Taiwan the annual output of color TV sets have been more than 30 million T
8、aiwan. By 2010 in the construction industry and building materials plastic windows and doors of a penetration rate of 30 plastic pipe will reach 50 percent penetration rate which will greatly increase the demand on the mold. In recent years Chinas mold industry has been around 13 percent a year grow
9、th rate of rapid development. It is predicted that Chinas mold industry in the Tenth Five-Year period the growth rate will reach 13 15. Die steel demand will be 12 per annum rate the national annual demand of about 700000 tons while domestic species die steel die steel abroad only existing species o
10、f 60 the annual import of about 60000 die steel tons. Imports account for about a year die in China market about 20 of the total has more than 1 billion U.S. dollars of which plastics and rubber mold of the total imports of more than 50 die stamping die mold the total imports of about 40. At present
11、 the worlds annual output of about mold 65 billion U.S. dollars the output value of Chinas mold industry in the international ranking third after Japan and the United States. Although in recent years Chinas technological level of mold industry has made great progress but as a whole developed and ind
12、ustrial countries still have large gaps. At present Chinas mold industry is imperative to speed up technological progress adjust product mix increase the proportion of high-grade die through the effective demand for quality to improve the level of the home-made molds to reduce dependence on imported
13、 molds. Mold the future of our industry and technology will be the main direction of development: - Vigorously promoting the wider application of CAD / CAE / CAM technology integrated gradually. Modern design and manufacture of molds should be emphasized not only the integration of information but i
14、t should be emphasized that technology integration and management. - Improve large-scale precision complex molds with long-life design and manufacturing technology to gradually reduce the import tool to increase the volume of exports mold. - In the plastic injection mold the positive application of
15、hot runner the promotion of gas-assisted or water assisted injection molding as well as the high-pressure injection molding technologies to meet the needs of the product forming. - To improve the standardization of the level of mold and mold standard parts usage. Die die standard parts is the basis
16、for a large number of applications can be shortened its design and manufacture of die cycle but also significantly improve the manufacture of precision molds and use of performance greatly enhance the quality of mold. Commercialization of our molds standardized rates are less than 30 while developed
17、 countries are 70 percent higher than a year we have imported from a considerable number of mold standard parts the cost of mold-year imports accounted for about 3 8. - The development of rapid manufacturing and rapid prototyping to create molds that is rapid prototyping manufacturing technology to
18、rapidly create a prototype product with the mold and reduce costs. - mold polishing technology equipment and materials to meet the needs of special products. - Promote the use of high-speed milling processing and ultra-precision processing technology and the complexity of technology to meet the need
19、s of mold. - Mold materials and the development of high-quality surface treatment of advanced technology to improve the reliability of mold. - Research and application of high-speed measurement tool reverse engineering and concurrent engineering to maximize the development of mold and the success ra
20、te of efficiency. - Development of new molding process and mold in order to meet future multi-disciplinary multi-functional integrated product development and design technology. With the computer software development and progress CAD / CAE / CAM technology is becoming more mature and its modern appl
21、ication in the plastic mold will become more and more widely. This technology also contributed to the modern plastic mold industry which not only reduces the plastic mold design and manufacturing cycle but also improve the success rate of product development and increase the value of plastic mold an
22、d market competitiveness. Can be expected that the near future machine tool manufacturing industry from the manufacturing industry to separate and independent national economy has become an indispensable pillar industries at the same time but also further promote the integrated mold manufacturing te
23、chnology intelligence benefit people and efficient direction. Join the WTO economic globalization so that competition among enterprises of the local competition from the past into a global competition between the same industry trade between the mutual penetration an increasingly competitive. In orde
24、r to adapt to rapidly changing market demands businesses must be based on the fastest speed best quality lowest cost best service to meet the needs of different users and the competitiveness of the manufacturing sector especially mold. CAD / CAE / CAM integration technology that emerged in this case
25、 the. It has become a modern plastic mold manufacturing technology of the inevitable trend of development. And to scientific and rational approach to the plastic mold maker with a well-established tool. Making plastic mold maker in the mold through the use of computers before the manufacture of part
26、s tooling structure processing and cost to modify and optimize repeated until the best results. In short CAD / CAE / CAM technology can significantly shorten the design and manufacture of plastic mold of time reducing the cost of plastic mold and improve the quality of parts plastic mold manufacture
27、 of modern an indispensable tool it is reverse engineering and modern processing equipment with modern plastic mold manufacturing in a competitive and popular of the necessary conditions. 中国模具的发展趋势 现代生产、生活中越来越多的产品特别是各种塑料制品及大型覆盖件等产品形状结构比较复杂单使用图纸已很难正确和详尽地表达产品的形状和结构这就要求模具设计制造者必须使用计算机辅助设计文件描述的手段同时要求模具制造
28、者必须充分掌握产品的各种资料包括产品的形状、尺寸、原料的特性、精度要求、特殊表面效果等。有些产品还需客户提实物或模型。当前我国工业生产的特点是产品品种多更新换代快市场竞争激烈。在这情况下用户对模具制造的要求是制件质量好交货期越短越好模具精度越高越好模具格越低越好由此现代塑料模具的制造应与当前经济发展的形势及以上要求相适应。工业经济的飞速发展也推动了模具工业的发展特别是汽车轻量化、环保化发展的需求要求越来越多的塑料类产品应用到汽车上。现在汽车行业的激烈竞争已大大加快了各种新车型的推出而更换最频繁的就是汽车内饰件、外饰件。汽车上的内饰件、外饰件则主要是靠塑料类模具来生产的。其实新产品的竞争就是时间
29、的竞争而时间的竞争主要集中在模具的设计与制造上。 我国国民经济的高速发展对模具工业提出了越来越高的要求预计到2005 年仅汽车行业将需要各种塑料制件36 万吨电冰箱、洗衣机和空调的年产量均超过1000 万台彩电的年产量已超过3000万台。到2010年在建筑与建材行业方面塑料门窗的普及率为30塑料管的普及率将达到50这些都会大大增大对模具的需求量。 近年来我国的模具工业一直以每年13左右的增长速度快速发展。据预测我国模具行业在“十五”期间的增长速度将达到1315。模具钢的需求量也将以每年12的速度递增全国年需求量约70万吨左右而国产模具钢的品种只占现有国外模具钢品种的60每年进口模具钢约6万吨。
30、我国每年进口模具约占市场总量的20左右已超过10亿美元其中塑料与橡胶模具占全部进口模具的50以上冲压模具占全部进口模具约40。 目前全世界模具的年产值约为650亿美元我国模具工业的产值在国际上排名位居第三位仅次于日本和美国。虽然近几年来我国模具工业的技术水平已取得了很大的进步但总体上与工业发达的国家相比仍有较大的差距。目前我国模具工业的当务之急是加快技术进步调整产品结构增加高档模具的比重通过求品质来求效益提高模具的国产化程度减少对进口模具的依赖。未来我国模具工业和技术的主要发展方向将是 大力普及、广泛应用CAD/CAE/CAM 技术逐步走向集成化。现代模具设计制造不仅应强调信息的集成更应该强调
31、技术、人和管理的集成。 提高大型、精密、复杂与长寿命模具的设计与制造技术逐步减少模具的进口量增加模具的出口量。待添加的隐藏文字内容3在塑料注射成型模具中积极应用热流道推广气辅或水辅注射成型以及高压注射成型技术满足产品的成型需要。提高模具标准化水平和模具标准件的使用率。模具标准件是模具基础其大量应用可缩短模具设计制造周期同时也会显著提高模具的制造精度和使用性能大大地提高模具质量。我国模具商品化、标准化率均低于30而先进国家均高于70每年我们要从国外进口相当数量的模具标准件其费用约占年模具进口额的38。 发展快速制造成型和快速制造模具即快速成型制造技术以便迅速制造出产品的原型与模具降低成本。 积极
32、研究与开发模具的抛光技术、设备与材料满足特殊产品的需要。 推广应用高速铣削、超精度加工和复杂加工技术与工艺满足模具制造的需要。开发优质模具材料和先进的表面处理技术提高模具的可靠性。研究和应用模具的高速测量技术、逆向工程与并行工程最大限度地提高模具的开发效率与成功率。开发新的成型工艺与模具以满足未来的多学科、多功能综合产品开发设计技术。随着计算机软件的发展和进步 C A D /CAE/CAM 技术也日臻成熟其在现代塑料模具中的应用将越来越广泛。由此该技术也推动了现代塑料模具工业的发展它不仅缩短了塑料模具的设计和制造周期而且也提高了产品开发的成功率并增加塑料模具的价值和市场竞争力。可以预料不久的将
33、来模具制造业将从机械制造业中分离出来而独立成为国民经济中不可缺少的支柱产业与此同时也进一步促进了模具制造技术向集成化、智能化、益人化、高效化方向发展。 加入WTO 经济的全球化使企业之间的竞争由过去的局部竞争演变成全球范围的竞争同行业之间跨行业之间的相互渗透、相互竞争日益激烈。为了适应快速变化的市场需求企业必须以最快的速度、最好的质量、最低的成本、最优的服务来满足不同用户的需求而模具制造业的竞争更是如此。CAD / CAE/ CAM集成技术就是在这种情况下应运而生的。它已成为现代塑料模具制造技术发展的必然趋势。并以科学合理的方法给塑料模具制造者提供了一种行之有效的辅助工具。使塑料模具制造者在模具制造之前能借助于计算机对制件、模具结构、加工、成本等进行反复修改和优化直至获得最佳结果。总之CAD/ CAE/ CAM 技术能显著地缩短塑料模具设计与制造时间降低塑料模具成本并提高制件的质量是现代塑料模具制造中不可缺少的辅助工具它与“反向工程”及现代先进加工设备等一起成为现代塑料模具制造业中流行且具有竞争力的必要条件。
