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1、VER：00SPECIFICATION 产 品 规 格 书 DESCRIPTION： DVD MECHA名 称 DVD机芯MODEL ： DV-36型 号 DV-36CUSTOMER ：客 户 CYSTINER AOORIVED客 户 承 认 Approved批准Checked确认Prepared制作 -1-Table of Contents目录1 Scope.4适用范围2 General Specification.4一般规格 2.1 Applicable Disc Format.4 支持碟片规格2.2 Applicable Disc Capacity.4支持碟片容量2.3 Applicab
2、le Disc Diameter.4支持碟片直径2.4 Operation Environment.4工作环境条件2.5 Pick Up Moving Range.4光头驱动方式2.6 Feeding Ratio.4光头移动量2.7 Pick Up Moving Range.4光头移动范围2.8 Operation Environment.4工作环境条件2.9 Storage Environment.4保存环境条件2.10 Dimension.4外形尺寸2.11 Weight4重量3 Optic、Mechanical Electrical Specification.5光学、机械及电气性能规格
3、3.1 Main parts.5主要部品3.2 Mechanical Specification.5机械性能规格3.2.1 Mechanical Noise5 机械噪音3.2.2 Spindle Motor.5主轴马达3.2.3 Tray in/out Motor.5进给马达3.2.4 Sled Motor .6进出仓马达3.2.5 Turn Table. .6转盘 -2-4 Condition of performance Evaluation.6性能评估条件4.1 Install Angle.6放置角度4.2 Evaluation Environment.6评价环境4.3 Evaluati
4、on Disc.6评价碟片4.4 Evaluation Equipment.7评价设备5 Reliability Test.7可靠性保证5.1 Reliability Specification.7可靠性规格5.2 High Temperature Operation Test.7高温动作试验5.3 Low Temperature Operation Test7低温动作试验5.4 High Temperature Storage Test.7高温保存试验5.5 Low Temperature Storage Test.7低温保存试验5.6 Constant Temperature and Hu
5、midity Test.8恒定湿热试验5.7 Swept Vibration Test.8扫频振动试验5.8 Impact Test.8碰撞试验5.9 Drop Test.8跌落试验5.10 Mechanical Life Test.9机械寿命试验6 Sampling Examination.9抽样检查7 Standard Quoted.9引用标准8 Connector Description.9端子说明9 Caution. 9使用注意事项10 Appendix.10 附录10.1 Connector Description.10/11端子说明：10.2 Mechanical Dimensio
6、ns12产品外形尺寸图 -3-1 Scope适用范围1.1 This specification to DVD Mecha for DVD player (model:KD-309). 本规格书适用于DVD播放机用的DVD Mecha (型号:KD-309);1.2 Any doubt to the specification can be resolved according to the agreement established with your relevant department;对本规格书产生疑义时,可依据与贵司的有关部门达成的协议解决;1.3 For improving pe
7、rformance purpose, this specification is subject to change according to pre-agreement established between us;为了改善产品性能，本协议书的内容可以依据双方的事前协议进行变更；1.4 Hardware and software or manufacturing process may subject to change for improvements within the range of the specifications;在满足本规格书的范围内，为改善产品性能可能会对硬件、软件或制
8、造工艺进行变更；2 General Specifications一般规格2.1 Disc Loading Mode 进碟模式, motor driver front loading tray 马达驱动方进仓2.2 Disc fixing 碟片固定时Beam magnetic fixation 弱磁固定2.3 Applicable Disk Diameter:支持碟片直径 ：12厘米，8厘米2.4 Regulate mode：3points regulate调整方式： 3点调整2.5 Pick Up Driving Mode: Reduction Gear And Rack Drive光头驱动方
9、式：减速齿轮和齿条驱动2.6 Feeding Ration: 0.5mm/rpm (Sled Motor Rotation One Circle)光头移动量：0.5mm/rpm（进给马达旋转一周）2.7 Pick Up Moving Range:22.60.3-590.4mm(Begin From Center Of Turn Table) 光头移动范围：22.60.3-590.4mm 从转盘中心开始2.8 Operation Environment工作环境条件Temperature温度045Humidity 湿度20%80%RHAtmospheric pressure 大气压85106KPa
10、2.9 Storage Environment：保存环境条件Temperature：温度-3060Humidity：湿度5%90%RHAtmospheric pressure：大气压85106KPa、2.10 Dimension:180 mm133.8mm29mm(LWH)外形尺寸：长180厘米，宽133.8厘米，高29厘米2.11 Weight： approximately 260g重量 约 260克 -4-3 Optic, MechanicalElectric Specification光学、机械及电气性能规格3.1 Main parts主要部品Spindle motor:主轴马达Manu
11、facturers:盟升/三盛/万宝至等Sled motor:进给马达Manufacturers:盟升/三盛/万宝至等Tray in/out Motor进出仓马达Manufacturers:盟升/三盛/万宝至等Pick-up:光头Manufacturers: Samsung DL6FS/ Sanyo HD850/ Sony313等 3.2 Mechanism Specifications 机械性能规格3.2.1 Mechanical Noise机械噪音Background noise is less then 25dB, measured at 100mm distance, mechanic
12、al noise：背境噪音小于为25dB，在100mm距离测量机械噪音Play 播放时50dB max 3.2.2 SPINDLE MOTOR主轴马达ITEM 项 目SPEC 规 格REMARKS备 注RATED VOLTAGE额定电压3VDC VOLTAGE RANGE 使用电压范围4.56.0V DC RATED LOAO 额定负荷12cm normal load RATED SPEED 额定转速2500400 rpm MinRated Load Rated VoltageRATED CURRENT额定电流105mA MaxRated Load Rated VoltageSTARTING
13、TORQUE启动转矩1.323Mn,m MinRated VoltageNO LOAD SPEED空载转速3500450rpmNo load Rated VoltageNO LOAD SPEED空载电流45 mA MaxNo load Rated VoltageSTARTING CURRENT启动电流450 mA MaxRated Voltage3.2.3 SLED MOTOR进给马达 ITEM 项 目SPEC 规 格REMARKS备 注RATED VOLTAGE额定电压2V VOLTAGE RANGE 使用电压范围0.56 RATED LOAO 额定负荷4g-cm RATED SPEED 额
14、定转速1600200rpmRated Load，3VRATED CURRENT额定电流65mA以下Rated Load，3VSTARTING TORQUE启动力矩最小为14g3VNO LOAD SPEED 无负荷转速2200200rpmNo Load，3VSTATING CURRENT启动电流最大为245mA3V -5-3.2.4 TRAY IN/OUT MOTOR 进出仓马达 ITEM 项 目SPEC 规 格REMARKS备 注RATED VOLTAGE额定电压2V VOLTAGE RANGE 使用电压范围16 RATED LOAO 额定负荷4g-cm RATED SPEED 额定转速160
15、0200rpmRated Load，3VRATED CURRENT额定电流65mA以下Rated Load，3VSTARTING TORQUE启动力矩最小为14g3VNO LOAD SPEED 无负荷转速2200200rpmNo Load，3VSTATING CURRENT启动电流最大为245mA3V 3.2.5 TURN TABLE 转盘 ITEM 项 目SPEC 规 格REMARKS备 注TURN TABLE HIGHT转盘高度80.15mmUP FACE OR CHASSIS FOR DATUM LANE以CHASSIS的上表面为基准TURN TABLE TILT 转盘斜度MAX0.25
16、 0.5以下 TURN TABLE RUNOUT 端面跳动MAX0.06mm0.06mm以下 ECCENTRICITY偏心MAX0.06mm 0.06mm以下 AXIAL LOAD耐压负荷MIN 49N（5Kg） 49N（5Kg）以上BETWEEN TURN TABLE AND MOTOR SHAFT转盘与马达之间的耐压力SLIPPING TORQUR打滑力距MIN1.9610-2N.M(200gf.Cm)MIN1.9610-2N.M(200gf.Cm)以上Disk Specification：Inner Diameter：15.1mm 厚度：1.2mm 4 Condition for per
17、formance Evaluation性能评价条件4.1 Install Angle：Horizontal：5放置角度： 水 平：54.2 Evaluation Environment评价环境条件Temperature 温度1822Humidity 湿度60%70%RHAtmosphere pressure 大气压85106Kpa 4.3 Evaluation disc评价碟片DVD：TDV-520AManufacturers: ABEXC D： TCD-784Manufacturers: ABEX Following condition can be adopted if there is
18、no doubt in evaluation, use normal DVD and CD disc: 但是，如果判断不会产生异议，也可按下述条件，使用符合碟片规格要求之普通DVD及CD碟判断 -6-Temperature 温度1535Humidity 湿度45%75%RHAtmosphere pressure 大气压85106Kpa 4.4 Evaluation Equipment 评价设备4.4.1 JITTER Equipment JITTER仪TYPE型号：DVD MWJ-6391A，made by MEGURO ELECTRIC.CO.CD MJM-631C, made by MEG
19、URO ELECTRIC.CO.4.4.2 Mechanism And Circuit Equipment机械性能和电气性能评价设备Use MITKO Mechanism And Servo Circuit Equipment Or Use Equipment according TO pre-agreement established between us使用我司的机械性能和伺服电路评价设备或使用双方协定设备来评价5 Reliability Test 可靠性试验 5.1 Reliability Specification 可靠性评价规格 Reliability test specificat
20、ion follow 可靠性试验进行如下测试应满足规格要求：Item 项目Specification 规格1.Lay for disc as follow用如下碟片播放 DVD：TDV-520（ABEX） CD： TCD-784（ABEX）Play for l Min, and no pause or interruptionOf picture or sound播放1分钟，应无画面声音停顿、中断2.If there is no doubt in evaluation, play for usual DVD and CD disc as follow: 如果判断不会产生异议，也可使用符合碟片规
21、格要求如下普通DVD及CD碟片判断：MP3，VCD，DVCD，DVD9，DVD5，CDPlay for l min, and no pause or interruption of picture or sound播放1分钟，应无画面声音停顿，中断 Item 项目Specification 规格5.2 High Temperature Operation Test 高温动作试验Naked sample is supposed to work normally for72hours under452,according to GB9384无包装样机按GB9384要求，样品在452环境下应能连续工
22、作72H5.3 Low Temperature Operation Test低温动作试验Naked sample is supposed to work normally for l hour, after having suffered from35for 2hour with no power on无包装样机，不通电，在35条件下放置2H，然后接通电源，应能连续正常工作1H5.4 High TemperatureStorage Test高温保存试验Naked sample with no power on is supposed to meet reliability specificat
23、ion form602for 2hourw,then cool down to normal atmosphere pressure for 16hours before starting test无包装样机，不通电，在602条件下放置2H，然后降至常温，恢复16H，进行测定，应满足可靠性规格要求5.5 Low Temperature Storage Test低温保存试验Naked sample with no power is supposed to meet reliability specification in this case: suffered form-302 for 16ho
24、urs,then heat up to normal atmosphere pressure for 2 hours before starting test无包装样机，不通电，在-302条件下放置2H，然后升至常温，恢复16H，进行测定，应满足可靠性规格要求 -7- 5.6 Constant Temperature and Humidity Test恒定湿热试验Naked sample with no power is supposed to meet reliability specification in this case; suffered form402 for 4 hours t
25、hen add moisture to (87%92%relative humidity in 0.5hour,then cool down to normal atmosphere pressure, start test after4hours无包装样机，不通电，在温度为402条件下，预处理4H，然后加湿，使之在87%92%的相对湿度条件下放置48H，然后在0.5H内降至72%78%，再降至常温，恢复4H后，进行测定，应满足可靠性规格要求5.7 Swept Vibration扫频振动试验Frequency频率范围（HZ）Amplitude位移幅值（mm）Sweeping times at
26、each axis每一轴线上的扫描循环次数Requirement要求1020300.755Do vibration test At X-Y-Z axis orderly工作位置在三个互相垂直的轴线上依次振动3050300.155T-sweeping period(min),fl-the minimal frequency(Hz),f2-the maximal frequency(Hz)注：以loct/min的扫频带速度，在某一频率范围内进行一次循环扫频的时间为：T6.6441g（f2/f1），式中T时间（min），f1扫频下限频率（Hz），f2扫频上限频率（Hz）应满足可靠性规格要求5.8 I
27、mpact Test碰撞试验Sample is supposed to meet reliability specification in this case: suffered from pulse peak acceleration100m/s2,duration16ms,duration16ms、1000times Impact before starting test样品在经受了脉冲峰值加速度为100m/s2（10G）、持续时间为16ms、碰撞次数为1000次的碰撞试验后，进行测定，应满足可靠性规格要求5.9 Drop Test跌落试验Face Drop面跌落EdgeCorner Dr
28、op棱、角跌落Times跌落次数Height跌落高度Face跌落面Height跌落高度Edge跌落棱Corner跌落角600mm450mm3 edges extending from dropped comer跌落角的三棱边One corner or the bottom样品正面下方的任一角Once each 各一次 Note: sequence of dropping follows 3-2-5-4-6order (top face no drop),(1top,2front,3bottom,4back,5left,6right)跌落面按3-2-5-4-6的顺序进行（1面不跌落）（1-顶面，
29、2-正面，3-底面，4-反面，5-左面，6-右面）包装按出货方式（100台/BOX），应满足可靠性规格要求。 -8- 5.10 Mechanical Life Test寿命试验 Item 项 目Specification 规 格Pick up feeding Mechanism 光头进给机构After 200,000operation circles, sample is supposed to meet reliability specification(item5.1) Voltage of feeding motor:DC2V One circle of operation: picku
30、p at inner outer inner经过200，000次循环后，应满足可靠性规格要求（项目5.1）进给马达电压：DC2V一个动作周期：光头在最内周 最外周 最内周Spindle motor主轴马达Under standard condition,after 1000houre continuously playing, sample is supposed to meet reliability specification(item5.1)在标准条件下，连续播放1000小时后，应满足可靠性规格要求（项目5.1）6 SAMPLING Examination抽样检查LOT test ado
31、pts GB2828,Stipulate:AQL4.0,IL2,usual two times sampling schemes.逐批检查抽样方案按GB2828，规定AQL4.0，IL2，正常检查二次抽样方案。7. Standard Quoted引用标准： This product mainly refer to “DVD player industry self discipline general specification”(issued July/01/2000)from Chinese Electronic Audio Industry Association. Following
32、are major quouted terms 本产品主要参考了中国电子音响工业协会DVD视盘机行业自律通用规范200-07-01，主要 引用条款如下： Electrical requirement(5.4)电性能要求（5.4） EMC requirement(5.6). 电磁兼容性要求（5.6） Environment adoptability requirement(5.7)环境适应性要求（5.7）8 Connector Description端子说明Refer Appendix参照附录9 Caution使用注意事项9.1 The mechanism has been assembled
33、and adjusted critically, and disassembly readjust are not allowed 由于机芯是经过精密装配和调整的，因此不能随意拆卸和再调整。9.2 High temperature, moisture, dust is supposed to be avoided机芯避免储存在高温、潮湿、灰尘多的地方9.3 Extra pressure that can cause loader s deformation must be avoided 搬运时避免施加额外的压力而造成机芯变形损坏；9.4 Static proof must be adopte
34、d during operation; due to LDOEIC are easily destroyable by static由于光头内部的激光二极管和OEIC易受静电破坏，作业时应采取相应的防静电措施；9.5 Hand touch object lens is not allowed禁止用手触摸物镜9.6 Laser beam is harmful to eyes, starting at this beam must be avoided激光束会对眼睛造成伤害，要避免激光束直射眼睛。 -9-10Appendix附录10.1.Connector Description 端子说明 NOAssign24LD-GNDLaser diode23DVD-LD22（NC）21HFM-Vcc20MPD19CD-LD18DVD-VR17CD-VR16（NC）Photo detector15E14Vcc13Vc（Vref）12GND11F 10B/b9A/a8RF7CD/DVD SW6D/d5C/c4T-Actuator3T+2F+1F- -10-TRAVERSE PCB LOADER PCB -11-10.2 Mechanical Dimensions产品外形尺寸图 -12-
