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1、China Novartis Institutes for Biomedical Research CO.,Ltd)生物医学研究有限公司诺华(中国Novartis Shanghai Campus Phase I Construction Project 诺华上海园区一期建设项目Animal Facility Construction Works动物房建设工程Docume nt No.: C-P178-AF(192)-CSF-MS-000312-AUnderground Drain Pipe Method Statement地下排水管道方案Desig nati onName prin tedSi
2、g natureDatePrepared ByEngin eer许明明Reviewed ByTech ni cal Man ager冯铐Approved ByProject Man ager龙军Chi na electro nics system engin eeri ng No.2 con structi on CO.,LTD中国电子系统工程第二建设有限公司2013-11-15content1、工程概况 Project profile 12、编制依据 The basis of drawing up13、工艺流程图 Process flow diagram24、材料简介 The brief i
3、ntroduction of the material25、 管道安装方法 Pipe installation method36、 施工工艺Con struct ionprocess 56.1 施工准备Con struct ion Preparati on56.2 施工方法Construction method76.3 施工顺序Con struct ion seque nee107、纟田部节点Detailed point 117.1 管沟节点图 Pipe trench node graph117.2 清扫口节点图 Clean out node graph127.3 套管节点图 Sleeve n
4、ode graph138、 施工部署 Constructionarrangement 148.1 现场组织管理机构 Site organization management institutions .148.2安全及文明施工保障措施 Measure for the safe and civilizedcon struct ion181、工程概况Project profile本工程为诺华动物房项目地板以下排水管道系工程,包含2个系统,生活污水排水系统,实验室排水系统。管道采用聚丙烯管,采用承插式连接,管道量约为 1100米。各个系统的范围描述如下:This engin eeri ng is t
5、he un dergro und drain age pipe system of Novartis An imalFacility, which con sists of two systems, san itary waste pip ing systems, laboratory drain age system. Pipe adopt the polypropyle ne tubes and use a socketconn ecti on, pipe is about 1100 meters. The scope of the various systemsisdescribed a
6、s follows:序号No.名称Name工作内容 /系统描述 Job content / System Description1生活污水排水管系统 Sanitary Waste Pipi ng System各个生活污水点的废水将通过管道收集至生活污水收 集池,并由提升泵提升输送至厂区污水管网。Everylife sewage point of waste water through the pipe will collect to sewage collect ion pool, and be delivery to the factory sewage pipe n etwork by l
7、ift pump.2实验室排污系统Lab Efflue nt Drain age实验室废水将通过管道收集至实验室废水收集池,并 由提升泵输送至废水中和系统,经实验室废水中和站 内设备处理后排至室外污水收集池。特殊的实验废液 将由业主在附近设置的桶槽收集外运处理。Laboratory waste water will be collected through the pipe to the laboratory wastewater collecti on pool, and the lift pump delivery to waste water neutralization system,
8、 the laboratory waste water n eutralizati on in stati on equipme nt process ing back to outdoor sewage collectio n pool. Special experime nt liquor will be paid by the owner from n earby sett ing tank collect outbo und process ing.2、编制依据 the basis of drawing up1、建筑给水排水及采暖工程施工质量验收规范GB502422002诺华生物医药动
9、物房项目【排水水施工方案】Code for Accepta nee of Con structio n Quality of Water Supply Drain age and Heat ingWorksGB50242-20023、 建筑给排水设计规范GB50015-2009Code for desig n of build ing water supply and drain age GB5001520094、 实验动物设施建筑技术规范GB50447-2008Codes of Laboratory animal facilities building GB50447-20085、 生物安全
10、实验室建筑技术规范GBT503462004Biological safety laboratory construction technical specification) GBT503462004 &污水综合排放标准GB8978-1996Integrated wastewater discharge standard GB89781996in dustry sta ndards andcon struct ion7、诺华相关技术规范See the existing nationalspecificati onsin dustry sta ndards andcon struct ion8、
11、施工图纸See the existing nationalspecificati ons3、施工工艺流程图Construction process flow diagram施工准备f套管预埋f测量定位f挖碎石f铺细沙f管道安装f灌水实验f管 道验收f填细沙、碎石回填Construction preparationf sleeve embedment f measure positioningfdiggi ng the gravel f fill fine sand experime nt ff pipe installationf irrigationpipeli ne accepta nee
12、f fill fine sand, gravel backfill4、材料简介brief introduction of the materialpp管,全称纳米超静音阻燃耐高温聚丙烯排水管,是近年开发的新型排水管, 具有优良的综合性能。静音性能优越,具有高强度、绝缘性好、吸水率低、热变 形温度高(可长期承受95C的热水排放)、密度小、结晶度高等特点。有着良好 的耐溶剂、耐油类、耐弱酸、弱碱等性能。还具有高度抗蠕变和应力松弛能力, 优良的耐磨性,自润滑性,无毒、环保可回收,是其它工程塑料不能相比的。PPpipe, the full n ame nano meter ultramute flam
13、e retarda nt high temperature resista nt polypropyle ne drai n, is in rece ntyears,诺华生物医药动物房项目【排水水施工方案】developme nt of new drain, mute superior performa nee, corrosi on resista nee, high temperaturecan be Ion g-term bear the hot water discharge), impact resista nt performa nee is good, (95 Cnon-toxi
14、c, en vir onmen tal protect ion can be recycled.既节PP管的连接管段,熟悉施工前,PP管的常用管件参数,有利于预制最简洁的 Before con struct ion, be familiar with the commo nly used PP 约管材又提高管道 安装效率。 pipe fittings parameters, be helpful for precast the most concise PP pipe conn ecti on sect ion,not only save tube and improve the effici
15、e ncy of pipe in stallati on.Pipe installation method、管道安装方法5(每不使用伸缩节pp管采用橡胶密封圈柔性承插连接,安装方便快捷,接口紧密,又可避免如图2.2管件结构图所示),既降低安装费用,一个连接管件即相当于伸缩节,flexible seal the rubber USES水流冲击管壁 时声音向下一个管件传递引起共鸣.PP pipe,use do not is in stallati on convenient and quick, in terface close together, socket conn ecti on,tele
16、scopic joi nt (every conn ecti on pipe fitt ings that is telescopic joi nt, as show n in figure 2.2sound flow impact fitting chart shows), which decrease the installation cost, and can avoidwhe n wall dow n a pipe fitti ng tran sfer res on ate.:Pipe connection steps and mai n poi nts are as follows:
17、管道连接步骤及要点如下1上扩口(承口)the flaring (socket)2 下扩口(承口)3 扩口内密封胶垫4上下扩口连接管the n ext flari ng (socket)flari ng inner seal rubber pad fluctuation flaring connecting pipe管道端口处理管道预插入Pipe ends process ing Pipeli ne prelim inary in sert1)按所需长度用专用割管器切割管材,去除端口毛刺,再使外沿倒角 15-45 According to the length with special pipe
18、 cutter cutting tube, remove port burr, and then make outside the edge chamfer 1515 2)去除管件内密封圈,将直管预插入管件承口底部,在接口处用黑笔一次标记Removed within pipe sealing ring, will straight tube preliminary insert fitting socket bottom, in the outlet with black pen a mark.In terface clea ning 管道实际插入深度标记接口(夏季略少)用红笔二次标记,为管道
19、安装时实际插入深度。)抽出直管6-12mm3take straight tube 612 mm (summer slightly less) with a red pen sec on dary mark, for pipeli nein stallati on actual in sert depth.)清洁管件内侧及直管外壁后,将密封圈适量用水润湿,以提高接口密封质量。然后把密封4moisten the圈放入管件沟槽中。seali ng ring with wateri nof theputclea n the in side and outside wall pipe straight,
20、 The n .seal the quality of in terfaceimprove order topipe fitti ngs seali ng ring into the grooveSeali ng ring process ing and pipe conn ection密 封圈处理和管道连接Fitting )管件对准直管后,用木质榔头将管件打入至直管二次标记红线处。5alignment straight pipe, use wooden hammer will fitting into to the straightpipe sec on dary mark in the r
21、ed line.construction process 6 、施工工艺con structi on preparatio n6.1、施工准备诺华生物医药动物房项目【排水水施工方案】进场前的施工准备要做好,施工前准备是施工管理的重要环节,准备工作的完善 与疏漏直接关系到工程施工能否顺利展开,为避免施工管理中的盲目性、随意性, 确保高速、优质、安全、低耗、圆满地完成施工任务,我公司根据本工程实际情 况,周密地根据施工组织设计作好施工前的人员、材料、技术等各项准备工作, 做到科学组织,合理安排,计划在先。prior to constructionis an important Enteringth
22、e constructionsite,preparationpartof the con structi on man ageme nt. The improveme nt or oversight of the preparatory workisdirectly related to whether the con structi on could proceed smoothly or no t. In ordertoavoid bli ndn ess, arbitrary in the con structi on man ageme nt, en sure high-speed,hi
23、gh-quality,safe, low power con sumpti on and satisfactory completi on of con structi on tasks, ourcompa nyaccording to the actual situation of the project do all the preparatory work of thepre-c on structi on pers onn el, materials, tech no logy, etc, based on the desig n ofcon structi onteam. to ma
24、ke a scie ntific orga ni zati on, reas on able arra ngeme nts , pla n earlier.材料准备:聚丙烯管,成品支架Polypropylene pipes ,Product supportsMaterials preparati on:机具准备: equipme nt and tool preparati on :主要机具需用计戈 U:pla n for the ma in equipme nt and tool preparati on1、工具要求妥善保管,工具报废后,不能随意抛弃,搜集归类后,统一处理;Tools requ
25、ire proper care and whe n the en d-of-life of the tool, you can not discard,collectand disposal uni formly ;2、材料存储地配备不少于2具、不多于5具的手提式干粉灭火装置。The place where the materials are stored, equipped with not less than two and not moretha nfive portable dry powder fire extinguishing devices.序号机械或设备名称name of e
26、quipme nt型号规格及用途modeland fun cti on数量 amount1照明灯lighting36V/100W、200W5个2(电锤)冲击钻impact drill10 钻头配1200W/FT38E2把3polish ing mach ine磨光机cut the pipes管子切割2把4fat shovel 平铲Digging the rubble 挖碎石2把5prize撬Digging the rubble 挖碎石2把6锤子,毡子 hammer,feltDigging the rubble 挖碎石2把诺华生物医药动物房项目【排水水施工方案】7three grade三级配电箱
27、distribution boxK2V空台2constructionmethod6.2、施工方法 sleeve embedment套管预埋 1.宽的围堰导墙,以便填碎石用,管道穿过围堰采用镀锌钢管土建施工管沟周围做200做预埋套管。详细做法见套管节点图Build 200 wide cofferdam guide wallaround Civil con struct ion trench n orderto fill with gravel, through the cofferdam pipe use the galvanized steel pipefor sleeve embedme n
28、t. Detailed approach see node graphmeasure positi oning测量定位2.根据施工图要求,以厂房定位轴线为基准,尺量地下排水管位置线,以细沙标示碎石 开挖位置线 shop the shop draw in gs, con sider Accord ing to the requireme nts of thepositioning axis as the benchmark, measure line position of theun dergro unddrain age, use the fine sand to mark positi o
29、n line of gravel excavati onthe gravel digging 3.挖碎石用撬撬开压实的100mm,碎石开挖采用人工开挖,碎石槽开挖宽度应一边比排水 管大碎石,平铲铲出碎石,槽底留一定坡度,Gravel excavation adopts artificial excavati on, excavati on width of one sideof the gravel trench should be 50mm larger tha n the drain age pipe. Use the pryto ope n the compacted gravel an
30、d use the flat shovel to shovel gravel, leftcerta in slope at the bottom of trenchfill in sand4铺细沙厚的细沙,压实,以保护管道,为了达到更好的压100mm碎石挖好之后,再在槽底铺 实效果采用有一定湿度的细沙 Gravel digging a well, and then spread on the bottom of the channel 2 cm thicksand, compacti on, in order to protect the pipeli ne, in order to achi
31、eve bettercompacti on effect with fine sand with a certa in humidity诺华生物医药动物房项目【排水水施工方案】drainage pipe排水管urnLQD细沙Th君sting 冑round-3” 6m现有地面-3. 6msect ion 剖面侧面 、ThE existing groui)d-8. 6m 匕x 现有地面_& 6mpipe in stallati on5.管道安装管道的安装严格按照管道的安装方法和施工规范执行,管道坡度符合规范,规范标准如下:诺华生物医药动物房项目【排水水施工方案】pipe in stallati o
32、nshould be carried out accord ing to code for con struct ionandthe installation method. The pipe slope is compliant with thespecificati on,the specification as follows:塑料排水管道内壁较光滑,结合对多项工程的调研,确定表 5.2.3的坡度值In side wall of plastic drain age pipe is more smooth, in corporate the survey ofthe multi-engin
33、eering, decide the slope value of table5.2.3表5.2.3排水塑料管道的坡度table 5.2.3 slop of plastic drain age pipe项次管径(mm) pipe diameter标准坡度(0)sta ndard slope最小坡度cMi nimum sl. . ZJ0i 也、n A W * 样 9. A 岛 A :迥SLEEVE DETAILconstruction arrangement8、施工部署、现场组织管理机构 8.1 field management agency匝工予三暄m尹宜工绘巴壬工逬型duty岗位职责: 管道
34、工程师职责: The plumbing engineers responsibilities:A负责本工程施工的设计,设计变更,现场技术指导。Responsible for the design of the con structi on of the Project, desig n cha nges,on-site tech ni cal guida nee参加图纸会审、处理设计变更、负责向施工人员进行技术交底。BParticipate in the draw ings review, preparatio n for the desig n cha nges, and beresp on
35、 sible for tech ni cal com muni cati on to con struct ion workers分管施工过程中的一切日常工作。 CSub-charge all the daily work during the whole con struct ion质量员工程师职责:s duties:The quality engin eer严格督促各施工通报各分项工程的质量要求和标准,A负责向施工班组进行质量交底, 班组按质量标准 实行。respon sible for the qualitycommu ni cati on to con structi on team,
36、 inform ofthequalityteam con structi on , strictly supervise the sub-project of and requireme nts sta ndardstheto impleme nt accord ing to the quality sta ndards检查督促班组自检,对每天完成的工程进行质量检查,并完成质量检查日记录。B诺华生物医药动物房项目【排水水施工方案】In specti on and supervisi on team carry out the self-test, quality in specti on of
37、 the completed works every day, and complete quality in specti on record.C督促各班组对存在的质量问题进行整改,完善整改报告。Supervise each team to rectify quality problems, improve the rectification reportD负责组织和协调工程的中间验收和完工验收。Resp on sible for orga nizing and coord in ati ng the accepta nee of the middle of the project and completi on.E负责施工资料的整理和完备。Resp on sible for the collati on of con structi on data安全员工程师职责:s duties: The Security engin eerA负责制定项目安全管理计划,安全设施要求和预算。Responsible for the developing the project safety management pla