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1、焊接工艺评定项目一览表山东金开石化设备制造有限公司焊 接 工 艺 评 定 目 录单位名称:山东金开石化设备制造有限公司 共6页 第1页序号编 号材料厚度材 料接头型式焊接方法热处理状 态母材适用范围焊缝金属适用范围材 质焊 材1PQR-06-01=816MnRJ507板对接SMAWAW=6-160-162PQR-06-02=816MnRTIG-50板对接GTAWAW=6-160-163PQR-06-03108520#TIG-50+J427管对接GTAM+SMAWAW=1.5-100-104PQR-06-04=1216MnRH10Mn2 +HJ431板对接SAWN=9-13.20-13.25PQ
2、R-06-05=6Q235-BJ427板对接SMAWAW=1.5-120-126PQR-07-01252.5=25Q235-B+10TIG-50管头GTAWAW管径:21.2-28.7壁厚:2.1-2.87PQR-07-02252.5=2516MnR+10TIG-50管头GTAWAW管径:21.2-28.7壁厚:2.1-2.88PQR-07-03=616MnRTIG-50板对接GTAWAW=1.5-120-129PQR-07-04=616MnRTIG-5 0板对接GTAWSR=1.5-120-12(增加-30冲击)10PQR-07-05=12Q235-BJ427+H08MnA+HJ431板对接
3、SMAW+ SAWAW=9-240-2411PQR-07-06=16Q235-BH08MnA+HJ431板对接SAWAW=12-320-3212PQR-07-07=16Q235-BJ427板对接SMAWAW=12-320-3213PQR-07-08=1616MnRH10Mn2+HJ431板对接SAWAW=12-320-32焊 接 工 艺 评 定 目 录单位名称:山东金开石化设备制造有限公司 共6页 第2页序号编 号材料厚度材 料接头型式焊接方法热处理状 态母材适用范围焊缝金属覆盖范围材 质焊 材14PQR-07-09=1216MnRJ507+H10Mn2+HJ431板对接SMAW +SAWAW
4、=9-240-2415PQR-07-10383=30Q235-B+10TIG-50管头GTAWAW管径:32.3-42.7壁厚:2.55-3.4516PQR-07-11=1616MnRJ507板对接SMAWSR=12-320-3217PQR-07-12=1616MnRJ507板对接SMAWAW=12-320-3218PQR-07-13192=2016MnR+10TIG-50管头GTAWAW管径:16-21.85壁厚:1.7-2.319PQR-07-14=616MnRJ507板对接SMAWSR=1.5-120-1220PQR-07-15=6Q235-BTIG-50板对接GTAWAW=1.5-12
5、0-1221PQR-07-16=6Q235-BTIG-50板对接GTAWSR=1.5-120-1222PQR-07-17=6Q235-B+16MnRJ427板对接SMAWAW=1.5-120-1223PQR-07-18=6Q235-B+16MnRJ427板对接SMAWSR=1.5-120-1224PQR-07-19192=20316LH00Cr19Ni12Mo2管头GTAWAW管径:16-21.85壁厚:1.7-2.325PQR-07-20=6316LH00Cr19Ni12Mo2+A022板对接GTAW+SMAWAW=1.5-120-12焊 接 工 艺 评 定 目 录单位名称:山东金开石化设备
6、制造有限公司 共6页 第3页序号编 号材料厚度材 料接头型式焊接方法热处理状 态母材适用范围焊缝金属覆盖范围材 质焊 材26PQR-07-21=6316LH00Cr19Ni12Mo2板对接GTAWAW=1.5-120-1227PQR-07-22=616MnRTM-70C板对接GMAWAW=1.5-120-1228PQR-07-23=6Q235-BTM-70C板对接GMAWAW=1.5-120-1229PQR-07-24=1616MnRTM-70C板对接GMAWAW=12-320-3230PQR-07-25=16Q235-BTM-70C板对接GMAWAW=12-320-3231PQR-07-26
7、=616MnRTM-70C板对接GMAWSR=1.5-120-1232PQR-07-27=6Q235-BTM-70C板对接GMAWSR=1.5-120-1233PQR-07-28=1616MnRTM-70C板对接GMAWSR=12-320-3234PQR-07-29=16Q235-BTM-70C板对接GMAWSR=12-320-3235PQR-07-30=1616MnRH10Mn2+HJ431板对接SAWSR=12-320-3236PQR-07-31=1816MnRH10Mn2+HJ431板对接SAWSR=13.5-360-3637PQR-07-32=25+3252.516MnR堆08Cr2A
8、lMo08Cr2AlMo管、板角接头GTAWSR管径:21.2-28.7壁厚:2.13-2.88焊 接 工 艺 评 定 目 录单位名称:山东金开石化设备制造有限公司 共6页 第4页序号编 号材料厚度材 料接头型式焊接方法热处理状 态母材适用范围焊缝金属覆盖范围材 质焊 材38PQR-07-33=25252.516MnR+08Cr2AlMo08Cr2AlMo管、板角接头GTAWSR管径:21.2-28.7壁厚:2.13-2.8839PQR-07-35=2516MnR08Cr2AlMo堆焊SMAWSR母材25mm堆焊层3mm340PQR-09-01=26+416MnRA302+A132堆焊SMAW
9、SR母材25mm堆焊层4mm441PQR-09-02=61Cr18Ni9TiA132板对接SMAWAW=1.5-120-1242PQR-09-03=380Cr18Ni9A102板对接SMAWAW5-20042PQR-09-04=252520Cr18Ni9+0Cr18Ni10TiH0Cr20Ni10Ti换热管与管板接头GTAWAW管径:21.2-28.7壁厚:2.13-2.8843PQR-09-05=6Q345+0Cr18Ni9A302板对接SMAWAW=1.5-120-1244PQR-09-06=16Q345+0Cr18Ni9A302板对接SMAWAW12-320-3246PQR-09-07=
10、38Q345+0Cr18Ni9A302板对接SMAWAW28.5-20045PQR-09-08=60Cr18Ni10TiH0Cr20Ni10Ti板对接GTAWAW=1.5-120-1247PQR-09-09=120Cr18Ni10TiA132板对接SMAWAW=1.5-240-2448PQR-09-10=10Q345+0Cr18Ni10TiH1Cr24Ni13A302板对接GTAW SMAWAW=7.5-200-2049PQR-09-11=25252Q345+0Cr18Ni10TiH1Cr24Ni13换热管与管板接头GTAWAW管径:21.2-28.7壁厚:1.7-2.3焊 接 工 艺 评 定
11、 目 录单位名称:山东金开石化设备制造有限公司 共6页 第5页序号编 号材料厚度材 料接头型式焊接方法热处理状 态母材适用范围焊缝金属覆盖范围材 质焊 材50PQR-09-12=6Q235-BJ427板对接SMAWSR=1.5-120-3251PQR-09-13=16Q235-BJ427板对接SMAWSR=12-320-3252PQR-09-14=12Q235-BH08MnA+HJ431板对接SAWSR=9-240-2453PQR-09-15=120Cr18Ni9H0Cr21Ni10+A102板对接GTAW+SMAWAW=5-240-2454PQR-09-16=22+320R+0Cr13J42
12、7+TM-70C+H08MnA+HJ431+A302+A132板对接SMAW+GMAW+SAWAW=16.5-44=1.5-6=0-44=3-655PQR-09-17=22+3/2420R+0Cr13/20RJ427+TM-70C+H08MnA+HJ431+A302板对接SMAW+GMAW +SAWAW16-420-4256PQR-09-20=6Q345RAT-YJ502板对接GMAWAW=1.5-120-1257PQR-09-21=6Q235-BAT-YJ502板对接GMAWAW=1.5-120-1258PQR-09-22=16Q345RAT-YJ502板对接GMAWAW=12-320-32
13、59PQR-09-23=16Q235-BAT-YJ502板对接GMAWAW=12-320-3260PQR-09-24=6Q345RAT-YJ502板对接GMAWSR=1.5-120-12(增加-30冲击)61PQR-09-25 =6Q235-BAT-YJ502板对接GMAWSR=1.5-120-1262PQR-09-26=16Q345RAT-YJ502板对接GMAWSR=12-320-3263PQR-09-27=16Q235-BAT-YJ502板对接GMAWSR=12-320-3264PQR-09-28=252520Cr18Ni9H0Cr21Ni10换热管与管板接头GTAWAW管径:21.25
14、-28.75壁厚:2.13-2.88焊 接 工 艺 评 定 目 录单位名称:山东金开石化设备制造有限公司 共6页 第6页序号编 号材料厚度材 料接头型式焊接方法热处理状 态母材适用范围焊缝金属覆盖范围材 质焊 材65PQR-09-29=18+320R+0Cr18Ni10TiJ427+TM-70C+H08MnA+HJ431+A302+A132板对接SMAW +GMAW+SAWAW=13-36=1.5-6=13-36=3-666PQR-09-30=24+3252.5Q345R堆0Cr18Ni10Ti+0Cr18Ni10TiH0Cr21Ni10Ti管、板角接头GTAWSR管径:21.25-28.75
15、壁厚:2.13-2.8867PQR-10-01=20+3Q345R+ 0Cr18Ni9A102+A302+H10Mn2+HJ260+TM-70C复合板板对接SMAW+GMAW+SAWAW=15-40=1.5-6=0-40=3-668PQR-10-02=100Cr18Ni9H0Cr21Ni10+HJ260板对接SAWAW=1.5-200-2069PQR-10-06=20Q345RJ507板-板对接SMAWAW型式试样70PQR-10-07=20574Q345R20#TIG-50+J427板-板对接GTAW+SMAWAW型式试样71PQR-10-08=20574Q345R20#J427板-板对接S
16、MAWAW型式试样72PQR-10-09=16Q345RTIG-50+J507+ H10Mn2+HJ431板对接GTAW+SMAW+SAWAW12-320-3273PQR-10-10=12Q345RTIG-50+J507+ H10Mn2+HJ431板对接GTAW+SMAW+SAWSR9-240-2474PQR-10-11=20 321( 06Cr18Ni11Ti)H08Cr19Ni10Ti+A132板对接GTAW+SMAWAW75PQR-10-12=18316L(022Cr17Ni12Mo2)H00Cr19Ni12Mo2+A022板对接GTAW+SMAWAW75PQR-10-13=18316L
17、(022Cr17Ni12Mo2)H00Cr19Ni12Mo2+ 板对接SAWAW暂时不用暂时不做76PQR-10-14=38Q345RH10Mn2+HJ431板对接SAWAW77PQR-10-15=38Q345RH10Mn2+HJ431板对接SAWSR78PQR-10-16=38Q345RJ507板对接SMAWAW79PQR-10-17=38Q345RJ507板对接SMAWSR80PQR-10-18=38Q345RAT-YJ502板对接GMAWAW81PQR-10-19=38Q345RAT-YJ502板对接GMAWSR82PQR-10-20=38Q345RGTAW+AT-YJ502+ H10M
18、n2(HJ431)板对接GTAW+GMAW+ SAWAW83PQR-10-21=38Q345RGTAW+AT-YJ502+ H10Mn2(HJ431)板对接GTAW+GMAW+ SAWSR84PQR-10-22=20321( 06Cr18Ni11Ti)A132板板T型对接SMAWAW85PQR-10-23=20 321( 06Cr18Ni11Ti)H08Cr19Ni10Ti+A132管板T型对接GTAW+SMAWAW86PQR-10-24=20321( 06Cr18Ni11Ti)A132管板T型对接SMAWAW87PQR-10-25=2025*2.5316L+( 022Cr17Ni14Mo2)
19、+316LH00Cr19Ni12Mo2管头GTAWAW10-E-05-1已报料88PQR-10-26=2516Mn堆316LA302+A022堆焊SMAWAW10-E-05-1已报料89PQR-10-27=16Q345R +316LA302板对接SMAWAW10-E-05-1已报料90PQR-10-28=16Q235-BTIG-50+ AT-YJ502板对接GTAW+GMAWAWR164-1已报料91PQR-10-29=6Q235-B+304(06Cr19Ni10)H1Cr24N13板对接GTAWAW10-E-01-1 B3已报料92PQR-10-30=6Q235-B+304(06Cr19Ni
20、10)A302板对接SMAWAW10-E-01-1 B3已报料93PQR-10-31=25Q245R堆304(0Cr18Ni9)A302+A102堆焊SMAWSR10-E-01-1已报料94PQR-10-32=2025*3.0316L+316LH00Cr19Ni12Mo2管头GTAWAW10-E-06-1已报料95PQR-10-33=6304(06Cr19Ni10)H0Cr21Ni10管对接GTAWAW10-E-02-1未报料(或板材均可)96PQR-10-342025*2.5304(0Cr18Ni9)H0Cr21Ni10管头GTAWAW10-E-02-1未报料97PQR-10-35=10+3
21、Q245R+06Cr18Ni11TiTM-70C+H08MnA+HJ431+A302+A132板对接GMAW+SAW+ SMAWAW=7.5-20=1.5-6R169 -1已报料98PQR-10-36=10Q245R堆0Cr18Ni10TiA302+A132堆焊SMAWSR母材25mm堆焊层4mm R167 -1499PQR-10-37=16Q245R+06Cr18Ni11TiA302板对接SMAWAWR167 -1已报料100PQR-10-38=38Q245R+06Cr18Ni11TiA302板对接SMAWAWR167 -1已报料101PQR-10-39=16Q345RH10Mn2+HJ43
22、1板对接SAWN12-17.6(热压封头)DN2000已报料102PQR-10-40=16Q345RH10Mn2+HJ431板对接SAWN+SR12-17.6(热压封头)DN2000已报料103PQR-10-41=38Q345RH10Mn2+HJ431板对接SAWN28.5-41.8(热压封头)DN2000已报料104PQR-10-42=38Q345RH10Mn2+HJ431板对接SAWN+SR28.5-41.8(热压封头)DN2000已报料105PQR-10-43=16Q235-BH08MnA+HJ431板对接SAWN12-17.6(热压封头)DN2000已报料106PQR-10-44=16
23、Q235-BH08MnA +HJ431板对接SAWN+SR12-17.6(热压封头)DN2000已报料107PQR-10-452019*2.0304(0Cr18Ni9)H0Cr21Ni10管头GTAWAW10-E-37-1已报料108PQR-10-46=6Q345+0Cr18Ni9H1Cr14Ni13板对接SMAWAW10-E-38-10-12(增加-30冲击)109PQR-10-47=24Q345RH10Mn2+HJ431板对接SAWN18-26.4(热压封头)DN2000未报料110PQR-10-48=24Q345RH10Mn2+HJ431板对接SAWN+SR18-26.4(热压封头)DN
24、2000未报料111PQR-10-49=16Q345R+16MnDH05MnSiTiRe +J507RH板对接GTAW+SMAWAW10-E-38-1112PQR-10-50=16Q345R+16MnDH05MnSiTiRe +J507RH板对接GTAW+SMAWSR10-E-38-1113PQR-10-51=616MnD +16MnDH05MnSiTiRe板对接GTAWAW10-E-38-1114PQR-10-52=616MnD +16MnDH05MnSiTiRe板对接GTAWSR(1h)10-E-38-1115PQR-10-53=616MnD +0Cr18Ni9H1Cr24Ni13+A30
25、2板对接GTAW+SMAWAW10-E-38-1116PQR-10-542020*2.516MnD +0Cr18Ni9H1Cr24Ni13板对接GTAWAW10-E-38-1去掉117PQR-10-55=3816MnD +0Cr18Ni9H1Cr24Ni13+A302板对接GTAW+SMAWAW10-E-38-1118PQR-10-56=3816MnD + Q345RH05MnSiTiRe +J507RH板对接GTAW+SMAWAW10-E-38-1119PQR-10-57=616MnD + Q345RH05MnSiTiRe +J507RH板对接GTAW+SMAWAW10-E-38-1120P
26、QR-10-58=38 321( 06Cr18Ni11Ti)H08Cr19Ni10Ti+A132板对接GTAW+SMAWAW10-E-23-1已报料121PQR-10-59=38Q235-BTIG-50+ AT-YJ502板对接GTAW+GMAWSR10-S-10-1已报料氩弧焊4mm122PQR-10-60=38Q235-BTIG-50+ AT-YJ502板对接GTAW+GMAWAW10-S-10-1已报料氩弧焊4mm123PQR-10-61=1615CrMoRH13CrMoA+R307+H13CrMoA(HJ350)板对接GTAW+SMAW+SAWSR10-E-51-1-2已报料氩弧焊4m
27、m124PQR-10-62=615CrMoRR307板对接SMAWSR10-E-51-1-2已报料125PQR-10-63=615CrMoRR307板对接SMAWAW10-E-51-1-2已报料126PQR-10-64=615CrMoRH13CrMoA板对接GTAWSR10-E-51-1-2已报料127PQR-10-66=615CrMoRH13CrMoA板对接GTAWAW10-E-51-1-2已报料128PQR-10-65=3815CrMoRH13CrMoA+R307板对接GTAW+SMAWSR10-E-51-1-2已报料129PQR-10-67=615CrMoR+ 06Cr18Ni11TiH
28、1Cr24Ni13板对接GTAWAW10-E-51-1-2已报料130PQR-10-68=615CrMoR+ 06Cr18Ni11TiA302板对接SMAWAW10-E-51-1-2已报料131PQR-10-69=3815CrMoR+06Cr18Ni11TiH1Cr24Ni13+ A302板对接GTAW+SMAWAW10-E-51-1-2已报料132PQR-10-70=16Q345R+022Cr17Ni12Mo2H1Cr24Ni13+A302板对接GTAW+SMAWAWH246-1已报料132PQR-10-71=6Q345R+022Cr17Ni12Mo2A302板对接SMAWAWH246-1已
29、报料132PQR-10-72=6Q345R+022Cr17Ni12Mo2H1Cr24Ni13板对接GTAWAWH246-1已报料132PQR-10-73=16Q245R+022Cr17Ni12Mo2H1Cr24Ni13+A302板对接GTAW+SMAWAWH246-1已报料132PQR-10-74=6Q245R+022Cr17Ni12Mo2A302板对接SMAWAWH246-1已报料132PQR-10-75=6Q245R+022Cr17Ni12Mo2H1Cr24Ni13板对接GTAWAWH246-1已报料133PQR-10-76(去掉)=10Q245R堆08Cr2AlMo08Cr2AlMo堆焊
30、SMAWSR基层10mm堆焊层3mm10-E-08-1已报料134PQR-10-77=38Q245R堆08Cr2AlMo+ Q245R堆08Cr2AlMo08Cr2AlMo+J427板对接GTAW+SMAWAW10-E-08-1已报料135PQR-10-78=38Q245R堆0Cr18Ni10Ti+ Q245R堆0Cr18Ni10TiH0Cr20Ni10Ti+A302+A132+J427堆焊后板对接GTAW+SMAW过渡层焊接完成后SR10-E-10-1已报料135PQR-10-79=25Q345R堆022Cr19Ni10A302+ A002堆焊SMAW过渡层焊接完成后SR10-E-10-1已
31、报料135PQR-10-80252.508Cr2AlMo08Cr2AlMo管对接GTAWAW10-E-08-1已报料135PQR-10-81=38Q245R堆0Cr18Ni9+Q245R堆0Cr18Ni9H0Cr21Ni10+ A102+J427+A302堆焊后板对接GTAW+SMAWAW10-E-10-1已报料136PQR-10-82=38Q345R堆00Cr17Ni14Mo2+Q345R堆00Cr17Ni14Mo2H00Cr19Ni12Mo2 + A022+J507+A302堆焊后板对接GTAW+SMAWAW10-E-54-1已报料137PQR-10-83=38 316L( 022Cr17
32、Ni12Mo2)H00Cr19Ni12Mo2+A022板对接GTAW+SMAWAW10-E-53-1已报料138PQR-10-84=38Q345R+316L(022Cr17Ni12Mo2)H1Cr24Ni13+A302板对接GTAW+SMAWAW10-E-53-1已报料139PQR-10-85=6304L(022Cr19Ni10)H03Cr21Ni10Si板对接GTAWAW10-E-35-1已报料140PQR-10-86=6304L(022Cr19Ni10)A002板对接SMAWAW10-E-35-1已报料141PQR-10-87=38304L(022Cr19Ni10)H03Cr21Ni10S
33、i +A002板对接GTAW +SMAWAW10-E-35-1已报料142PQR-10-88=38Q345R堆022Cr19Ni10+Q345堆R022Cr19Ni10A022+ A302+ H03Cr21Ni10Si+A302+J507堆焊后板对接GTAW+SMAWAW10-E-35-1已报料143PQR-10-89=38304L(022Cr19Ni10)+Q345RH1Cr24Ni13 +A302板对接GTAW +SMAWAW10-E-35-1已报料144PQR-10-90=6S30408(06Cr19Ni10)A102板对接SMAWAW10-C-10-1已报料145PQR-10-91=6S30408(06Cr19Ni10)E 308 T 1-1板对接GMAWAW沧州东丽已报料146PQR-10-92=320Cr18Ni9H08Cr21Ni10Si+E 308 T 1-1板对接GTAW+GMAWAW沧州东丽已报料147PQR-10-93=6S31603E 316L T 1-1板对接GMAWAW沧州东丽已报料148PQR-10-94=14S31603E 316L T 1-1板对接GMAWAW沧州东丽已报料