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1、,达索复合材料模块简介,V5 PLM叶片复合材料设计流程,Real Process Execution,Shopfloor,体验,制造,仿真,设计,V5CAA 产品介绍,Real Process Execution,Shopfloor,体验,仿真,设计,Design to Analysis,Fiber SimulationFor Hand Lay-up,制造,RTM simulation,ATL&AFP on gantry,Laser projection,AFP on Robot,Nesting/Cutting,Process planningE Ply book,ATL&AFP,Hand
2、lay-up,Resource programming&simulation,Fiber SimulationFor AFP,F(x),叶片复合材料设计,Composites structure definition,Mold definition,Parametric Profiles definition,Parametric Blade OML definition,Composites data output,Hand layup,ATL/AFP,RTM/VRTM,Preliminary design,Detail design,Manufacturingdesign,F(x),Qua
3、lity/NDI NDT,Manufacturing simulation,Manufacturing,设计流程,Coupled FEAStructural+aerodynamic,Optimization,Optimization,+,Aerodynamic simulation,+,叶片复合材料设计流程,制造 Ply approachPrepare the part for fabrication process,CPD复合材料设计流程,Plies from zone,associativity,Creation from engineering part,Synchronization
4、ability,打样设计(OPTIONAL)Laminate definitionQuickly generate high number of plies sharing same boundaries,详细设计 Ply approach Adapt and rework the part,1-区域设计:Surface OMLboundaries,2-实体切片:Surface OMLboundaries3D shape of the part,3-网格:Surface OMLAssembly context,输入,+,R18 LA,R18 LA,Export to manufacturing
5、,Check&Analyze,Design,Design,DMU&review,Design,Import/Export/Reoder,Check&Analyze,DMU&review,Export,Import/Export,FEA,4-分层 OML surfaceboundaries,3 automated preliminary approaches:,+,=,+,=,+,=,Z1,Z2,9030Carbon 22Kevlar 20,Zones,GRID,Slicing,Z1,Z2,Z3,.,9030Carbon 22Kevlar 20,TL1,TL1,TL1,TL1,Regular p
6、arts,Stiffened pannel,Monolithic Part managed by a thickness law,An adapted solution for various composites design,Shaft,Blade,Spar,Ply Direct approach,Grid approach,Solid slicing,DASSAULT SYSTEMES Page,9,Model Preparation OML Surface Assembly Context Composites Parameters,Grid Panel Definition Refe
7、rence Elements Clearance&Drop-off constraints,Grid creation Grid creation Thickness Laws Import,Virtual Stacking Management Stacking Rules Plies Stacking Management Plies Shape Optimization,Plies Creation from Grid Min Crossing vs.Max Weight Saving Drop-off Patterns Fallback options,叶片面板打样设计,DASSAUL
8、T SYSTEMES Page,10,Plies Modification Local Drop-off Management,Solid/IML from Plies Iso-thickness Areas Solid creation,Detailed Plies from Grid,3D Documentation 3D Sections On-the-fly Visualization FTA Annotations,Data Query Core Sampling Numerical Analysis,叶片面板详细设计,DASSAULT SYSTEMES Page,11,Slicin
9、g Curves creation from Zones and Solid,Associative Conceptual Solid from Zones,Zones Definition Geometry,Laminate Transition Zones,Model Preparation OML Surfaces(C Channels,Caps)Composites Parameters,Detailed Plies creation from Zones&Solid Slicing,翼梁详细设计,叶片CAE分析介绍,13,设计/仿真 迭代优化,与工程师级的CATIA GPS功能完全集
10、成V5 Integrated Link with FEA Automated Composite Properties Transfer Linear Solver CATIA Elfini Dedicated Post processing与专家级的Abaqus完全集成CATIA FMS mesh and CPD properties imported into ABAQUS CAE through one single fileBi-directional associativity between ABAQUS and CATIA Ply definition modified insi
11、de ABAQUS CAE can be imported into CATIA CPD Modification can be accepted or rejected by the CPD user through an easy-to-use interface正在开发与其他CAE求解器的接口Link to ANSYS,SYSPLY,SimXpert,Buckling of a stiffened panel,优化!,几何,复合材料,#plyOrientation of pliesMaterial,WeightBuckling casisFailure CriteriaFlat patt
12、ern,制造,使用Isight在几何模型和仿真结果之间进行反复迭代优化,Optimization,Before optimisation,after optimisation,Optimization,Parametric definition of the geometry,F(x),叶片制造工艺仿真介绍,端到端的DELMIA解决方案,Enable change manageable and concurrent composites planning,programming and execution,WaterJet&Ultra-sonic Cutting,Non Destructive
13、 Inspection,Perform Process Planning in DELMIA,Execute Work InstructionsDistribute Machine Code DataOptimize Processes,ATL/AFP Machine/Robots,Metrology,and Reporting,Author Work Instructions,Configuration-managed and effectivity-controlled Product/Process/ResourceInfrastructure,Design in CATIA Compo
14、sites Part Design(CPM),Stitching,Automated Processes:Simulate and Program Machine with DELMIA,三维生产作业指导书,Dassault Systmes Page,Coriolis Composite short(final part).avi,AFP:Coriolis Composites CatFiberManufacturing Demo,Stitching robots,Delmia V5 based Simulation/Programming Solution for Robotized Sti
15、tching(Tufting)RequiresDelmia V5 Robotics(WL2+OLP)Cenit FasTIP or FastSURFPIK customizationFor robotized stitching workcellsStaubli,Kuka,ABB robotsManagement of auxiliary devices(positioner,head)Path generation,Simulation and OLP,Dassault Systmes Page,Non Destructive Testing,Robotic Simulation and P
16、rogramming for non-Destructive TestingFor:Industrial robots(ABB,Kuka,Staubli)Dedicated NDT machines(IntelligeNDT)Supports various NDT sensors:UltraSonic sensorEddy current sensorHoles Management(automatic avoidance)Requires:Delmia V5 Robotics(FP2+OLP)Cenit FastSURFReferences:Eurocopter GermanyDassau
17、lt Aviation(with Alema workcell)CEA LIST Saclay(Gerim/Ontrac project),Dassault Systmes Page,20,UltraSonic Testing,EC Germany,CEA LIST Saclay(France),21,可量测性,From single team project to WW collaborationCollaborative Workspace Unique integrated V5&V6 environment to communicate across teams,between OEM
18、s and Suppliers or with cross-functional disciplines including Stress,Digital Mock-up,Tooling,Shop Floor,Design Anywhere,Build Anywhere:Native Model Based Definition compliance for Mock-up reviews of Composites entities via a Low-End-Viewer,without CATIA license.Concurrent EngineeringSupport of Inst
19、ant Collaboration for both Design/Design:merge functionalities/symmetriesDesign/Manufacturing situations with Synchronization mechanismsGet the best in class tool according your maturity,Tape Laying,Hand Lay-up,RTM,Fiber Placement,成功案例,在六大行业中超过300个成功案例,SUPPLIERS,AIRFRAME OEM,PROPULSION,AUTOMOTIVE,OT
20、HERS,ENERGY,RACING,SUPPLIERS,CARS,SHIPBUILDING,SHIP BUILDERS,CONSTRUCTION,CONSUMER GOODS,成功案例参考,White paper,Article on JEC Magazine#49,Frontier wind,time,达索解决方案优势总结,仿真减少出现裂缝的风险仿真失效方式停止过度安全设计自动化制造(ATL/AFP)提高叶片制造速度 提高质量质量/准确性提高产品寿命提高效率提高生产质量协同减少协同设计的时间能对同一数据源进行优化创建更好的生产指导书优化 重量材料成本,设计,制造,使用,$,W+t,x,Rmi Dornier DS HQ Composites expert,Questions?,Thank You!,
