S120驱动控制系统介绍.ppt

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1、SINAMICS S120 概况,Basic Drives,High Performance Single Drives,CoordinatedDrives,ServoDrives,PumpsFansCompressorsConveyors,CentrifugesTraction drivesElevatorsExtrudersMixersKneaders,Motion control applications in:Packaging machinesPrinting machinesHandlingWeaving machines.Machine tools,Multi-motordriv

2、es in:Paper machinesRolling mill linesFoil machinesSynthetic fiber plants,SINAMICS G,SINAMICS G for General requirementsSINAMICS S for High requirements,Overview,SINAMICS S,G110,S120,覆盖各个功率等级,0.12 kW,1 MW,G130,G150/S150,100 MW,G110,S120,功能强大,G130 G150,S150,S120,应用广泛,S120,G110,G130 G150,S150,基本功能,运动控

3、制/伺服功能,常规驱动器,高性能驱动器,组合驱动器,伺服驱动器,Motors,Cabinet modules,3-ph.AC line supply,Line modules:ALM,SLM,BLM,Line-side componentsPower supply,DC link componentsControl units,Motor modules,SINAMICSS120 chassis and system components,System overview SINAMICSS120 chassis and cabinet modules,Basic line modulesSma

4、rt line modulesActive line modules,Line reactorsLine filters,Braking modules+Braking resistors,Motor reactorsdv/dt filtersSinusoidal filters,Control unitOption boardsSensor modulesTerminal modulesOperator panel,380-480 V660-690 V,Permanent-magnet motors Induction motorsstandard/trans-standardservo,O

5、verview of the components,Three different line modules,Basic line modules:The favorably-priced 1Q infeed,Basic line modules(“infeed unit”)The rugged 1Q infeedExtremely compact and favorably-pricedMain components included:-line thyristors-DC link capacitors-pre-charging cirucit-RFI suppression filter

6、 accord.EN 61800-3 category C3,VDC link 1.35*V line supply,Three different line modules,Smart line modules:The rugged infeed/regenerative feedback,VDC link 1.35*V line supply,Smart line modules(“Infeed/regenerative feedback unit”)4Q infeed avoiding inverter commutation faults by using IBGTs during l

7、ine faults,fuses no longer blown An autotransformer is no longer requiredCompact and favorably pricedMain components included:-IGBT modules-DC link capacitors-Line voltage sensing-RFI suppression filter accord.EN 61800-3 category C3,Three different line module,Active line modules(“AFE infeed/regener

8、ative feedback unit”)Highest dynamic performanceHigher degree of operationalreliability when connected to weak line suppliesLine-friendly Main components contained:-IGBT modules-DC link capacitors-DC fuses,VDC link=1.5*V line supply,Active line modules in the chassis format,Three different line modu

9、le,Active line and active interface modules:The high-performance infeed/regenerative feedback,Active interface modulesLine-side system components for active line modulesInnovated clean power filter ensures almost sinusoidal line currentsExtremely compact designAvailable as chassis unit over the comp

10、lete power rangeMain components contained:-step-up reactor-capacitors for the clean power filter-pre-charging circuit-RFI suppression filter accord.EN 61800-3 category C3,Motor modules in the chassis design,Motor modules:Rugged compact quiet,Extremely compact designLow-noise drive unit fan(sound pre

11、ssure level 67 73 dB(A)Highly effective drive unit protection(thermal model)Main components contained:-DC fuses-DC link capacitors-IGBT modules,Line reactor2%uk for basic line modules4%uk for smart line modules(being prepared)Current smoothingLower harmonics fed back into the line supplyLine filterT

12、o comply with EMC limit values when operated on the public line supply(Category C2 according to EN 61 800-3)For Sinamics,this is not required when connected toindustrial line supplies,Line-side system components,Braking modules&braking resistors Extremely favorably-priced braking devices for occasio

13、nal regenerative operationBraking modules are installed in the drive converter no additional space is requiredRugged autonomous control(permanently set switch-in threshold),DC link components,Motor reactorRequired for all cable lengths 300/450 m(shielded/non-shielded)Reduces the capacitive re-chargi

14、ng currentsIn conjunction with the cable capacitance,reduces the voltage rate-of-rise dv/dtdv/dt filterLimits the voltage rate-of-rise dv/dt to values 500 V/sFor motors without special insulation,this limits the conductor conductor voltage to permissible values Allows motors that have been designed

15、for direct online duty and third-partymotors to be fed from the drive converter,Motor-side system components,Motor-side system components,Sinusoidal filterReduces the additional motor noises that are dependent on the pulse frequencyEnsures almost sinusoidal voltage at the motor(distortion factor 5%)

16、Allows motors with poor insulating systemsto be fed from the drive converter,RS232/PPI interface for AOP30,4,2-color status LEDs,3 test sockets to monitor drive values,Option slot to expand the interfaces(CBC10),4 DRIVE-CLiQ ports to communicate with the drive components:Line modules/motor modules,t

17、erminal/sensor modules),8 digital inputs8 bi-directional DI/DO(of which,6 are fast DI),24 V DC connection,electronics power supply,PROFIBUS address switch under the cover,PROFIBUS-DP interface,The CU320 control unit includes drive interfaces(DRIVE-CLiQ,RS232,DI/O and PROFIBUS),diagnostic LEDs,test s

18、ockets and a CompactFlash card with the software and the drive program.,CompactFlash card for the software and parameters that have been set,Control unit CU320(1/2),Essential features:Graphics-capable LCD display Menu-prompted Plain-text display in several languages Extensive help functions Can be m

19、ounted in the cabinet doorEssential features:Is used to simply set parameters and for diagnostics Plain text display with background lighting Can be plugged onto any CU320,*)from V2.4(approx.02/06),AOP30 Advanced Operator Panel,BOP20 Basic Operator Panel*),Operator panels,Connects encoders to SINAMI

20、CS via DRIVE-CLiQ,Terminal/communication boardsProvide additional digital and analog I/OsCommunications along one CAN busTerminal modulesConnecting digital and analog inputs/outputs at SINAMICS via DRIVE-CLiQSensor modules,.opens-up a wide range of possibilities to connect drive peripheral equipment

21、,Peripheral components,TM31 terminal modulesTo connect drive-related peripheralsto a CU320 via DRIVE-CLiQ8 digital inputs,4 bi-directionaldigital inputs/digital outputs2 analog inputs,2 analog outputs2 relay outputs with changeover contact1 temperature sensor input(KTY/PTC)IP20 degree of protectionC

22、an be mounted on DIN mounting rails,TM 31,DRIVE-CLiQ peripheral(I/O)modules,DRIVE-CLiQ peripheral(I/O)modules,SMC30,SModules SMC30 to connect a TTL encoder/HTL encoderEncoder incl.motor temperature encoder(KTY 84)via sub-D connector or terminalsMax.encoder cable length 100 m(for HTL encoders,up to 3

23、00 m)Motor module via DRIVE-CLiQ,Voltage sensing modules VSM forVoltage sensing(line supply and motor)Required for active line modules(part of AIM)Active line modules via DRIVE-CLiQ Voltage sensing for the synchronizing function,Sensor modules,Range of motors,Trans-standardinduction motors690 V(.PM.

24、)650-1250 kW8331-13570 Nm(8 pole)2.100 RPMSelf-ventilated/force-ventilatedSH 450-560gray cast iron frameInsulated bearings=StandardEncoder option,1LA4/PQ4,Trans-standardinduction motors High efficiency400V/690 V(.PM)250-630/-1000kW 801-2200/-3200Nm(2 pole)3.600 RPMSelf-ventilated/force-ventilatedSH

25、315 400/450gray cast iron frameInsulated bearings=StandardEncoder option,1LA8/PQ8,1FW4,Rotating current-synchron motorsHigh-Torquemotor400V/460V/690V150-2150 kW 7000-42000 NmDirect drive fr0 800 U/minwater-cooling/forced-ventilatedAH 400/450/500Steel-/gray cast iron housingInsulated bearings=Standar

26、dwithout Encoder(opt.with Encoder),Integrated,seamless solutions with the same look&feel with SINAMICS S120 and Totally Integrated Automation,SINAMICS S120 is a part of Totally Integrated Automation,SIMATIC STEP 7,SIMOTION SCOUT,SIZER,STARTER,Induction motors,Synchronous motors,Systems,Tools,SIMATIC

27、 S7,SIMOTION,SINAMICSS120,The equipment is used to reduce the load/weight.The unit is transported in a shipping box.,Every Powerblock has its own fan that can be easily replaced.,Control unit and electronics module are easily accessible.,Service concept:Replacing Powerblocks,fans and electronics,Con

28、necting SINAMICS in parallel,PrinciplePower modules connected in parallel are controlled from a common CU320Reference voltage(modulation depth),reference frequency and space vector angle are sent to the individual power modules in clock-cycle synchronization via DRIVE-CLiQGating units in the power m

29、odulesdetermine the individual firming commandsCurrent imbalance(non-symmetrical)is detected by the current measurement function and is compensated by slightly changingthe reference voltage,DRIVE-CLiQ,Enclosed cooling circuit using stainless steel or ABS;Cooling circuit pipes,fittings manufactured o

30、ut of ABS,stainless steel(Nirosta)or steel(ST37),TI,PI,TI,FA,Controlunit,Filter,Temp.,Temp.,Flow,Pressure,Pumps,Air/water coolerorwater/water cooler,TI,Room air,Max.system pressure 600kPa,Cooling circuits connected in parallel,Infeed,MoMo,MoMo,MoMo,Cooling circuits,水冷S120 柜体排布图,紧凑且灵活的排布方式安静而高效的换热能力符合各种船用标准,通程号挖泥船冲水泵S120水冷驱动,

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