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1、MOONS HYBRID STEPPER MOTOR2010,New Product Introduction,Frame Size:from NEMA 10(25mm)till NEMA 34(86mm)Range of products:Hybrid stepping motorsHybrid stepping linear motorsHybrid geared motorsIntegrated stepping motorsIntegrated stepping servo motorsProduction capacity 8 million pieces Hybrid step m
2、otors per year,Hybrid Stepper Motor,New Products List,Modular Injection Motor,Beat Corrosion Motor,IP 65 MOTOR,ENHANCED MOTOR,Modular Injection Motor,2 Phase Motor:14HK(36mm)Length:12.8/20.2mm23HM(57mm x 57mm)Length:8.5/11/16mm3 Phase Motor:14HC(36mm)Length:12.8/20.2mm17HC(44mm)Length:34mm3 Phase Dr
3、iver IC,Modular Injection Motor14HK/14HC/17HC,Market Background:Mainly applied in Security area for dome camera&stage lightingCan also be used in printer,scanner,medical machines,etc.,SXX36mm Length:12.8/20.3mmTXXXX46mm Length:13mm,Design disadvantage：Less turnsHigher resistenceLower Efficency Highe
4、r Temperature Rising,Competitors,Advantages,Smaller size/Higher efficiencyReason:More winding space Bigger magnet wire dia.&More Turns Lower resistance&Higher efficiency,The same lengthThe same power consumption off,40%Increase,Torque rises 30%by current rising,The same lengthThe same current,27%fal
5、l,Power consumption off by30%,Lower Vibration&Lower noise,There is friction between the winding and stator lamination,this will make vibration and noise,injection technique will make them combined together to avoid any friction.,Higher Precision and Smoothness,Higher Assembly PrecisionStep angle acc
6、uracy(Right):Test result of step angle accuracy:MOONS 2.5%SKC 4-5%,Longer Working Life&Higher Load,MOONS Injection Motor will get longer working life&higher load by adapting bigger ball bearings.MOONS 16mmOthers 9.5mm,14HC&17HC3 Phase motor-A Better Solution,MOONS Better Solution Lower Noise&Higher
7、Smoothness,Why we choose 3-phase injection motor?,Disadvantage of normal 3-phase motor:3-phase motor:only 2/3 resistance works 2-phase motor:100%resistance works,Running torque of 3-phase motor is 30%less than 2-phase motor under the same length,Advantages of 3-phase modular injection motor:,Higher
8、torque:a.Stator and rotor are longer(saving the space from 2 end caps)b.Higher current under the same power consumption(Bigger size magnet wire dia.and more turns.Saving the space from screw assembly holes and longer stator)So the same length motor of 2-phase VS 3-phase,the torque are similar.Lower
9、temperature rise:a.Lower power consumption than same torque normal motor b.Bigger heat-past area because of longer stator lamination.c.Heat-past speed is must faster than past by air.,3-Phase Driver ICA package solution for 3-phase motor,MS3000A:1IC for 1MotorMS3000B:1IC for 2motors,3-phase motor,+,
10、3-phase driver IC,=,MOONS package solution,23HM MotorA technique innovation for SMT machines,Super thin Nema23 modular injection motor:8.5/11/16mm length32pcs or more in one subassembly,Advantages,Higher EfficiencySMT machine More motor More feeder Higher capabilityHigher TorqueUnder the same power
11、consumption:11mm length injection motor can provide 40%more torque than 15mm length normal motor.(Current rise,stator length,heat-past),Beat Corrosion Motor,A new technique for providing corrosion protection used by MOONS applies a protective coating to all the parts of a stepper motor,both internal
12、 and external,Beat Corrosion Motor,MIL-STD-202G Salt-spray test5%concentration of salt solution6.5-7.2 pH35+/-21kgf spray pressure140hours,After test for corrosion,the step motors were successfully performance tested and operated,Advantages,*Beat corrosion without sealing*Can be used in all conditio
13、ns of humidity or oil.Could be applied in attenna on yachts or ships&textile&solar energy&automative industries,Why MOONS produce anti-rust motors?,Somewhere or condition that we can not use IP 65 motor.When the temperature goes up&down sharply,there the desublimation happens,when there is no channe
14、ls to go out,the water will finally make motor broken down.,Enhanced Motors,Magnets Inserted&Glued in Place,After Honing&Winding,Advantages,Increases torque 25%to 50%-at all speeds-with the same driveIncreases torque linearity Enhanced motors can be overdriven even more than un-enhanced motorsIncrea
15、ses system efficiency 25%Benefits:Higher performance smaller faster machinesSmaller drives lower system costHigher Efficiency reduced energy usageMachine upgrades use existing electronics reduced design times&risk,Basic Measurements,Speed Torque,All motors performed as expected.,Enhanced Motors,Mark
16、et Background:Mainly applied in textile&Image&Medical&all areas need small size motor but higher torque.Competitors:DXXXXLXXXXPXXXX,Whats more,Both modular injection&enhance method are applied for getting higher torque under limited motor length.For Cost&Technics Consideration:Small size motors:14HC
17、/17HC/23HM-Modular InjectionBig size motors:23HS/24HS/34-EnhancedWhen we use 3-phase motor to replace 2-phase(big size motor)When we mainly drive the motors under 400 RPMA better solution to choose 3-phase enhanced motor!Lower Vibration,Lower Noise but Higher Torque!,IP 65 Motor,Environment Requirement for IP 65 Motor:Temperature not change a lot/sharplyAnti-dust,New design under developing,NEMA42(110mm)NEMA16(39mm/3.75),Thank you!,
