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1、網路科技與石化業高階控制之整合與應用,王一虹虹博科技公司,贏向WTO，石化產業全球e化戰略研討會,報告內容,高階控制技術與效益Honeywell公司Loop Scout技術Aspen Tech.公司Enterprise Platform 架構,贏向WTO，石化產業全球e化戰略研討會,高階控制的主要效益,幫助操作員正確、安全、有效地操作工廠品質穩定度提昇30%60%製造成本下降數個%(依改善程度而定)煉量可在極限下再往上推數個%設備可靠度再提昇(或維修費用下降)節能與環保更容易解決製程問題公司整體競爭力的提昇,贏向WTO，石化產業全球e化戰略研討會,Neural Network Briefing
2、(1),Inputlayer,outputlayer,hiddenlayer,贏向WTO，石化產業全球e化戰略研討會,Neural Network Briefing(2),F(tj),a1,a2,an,W1j,W2j,Wnj,bj,Tj,F(t)=log,sigmoid,tanh,Gaussion transfer function,any functionVector a is input,vector W is weighting,b is output,The network structure of node j,贏向WTO，石化產業全球e化戰略研討會,Inferential Sens
3、ors,Feed,Temperature(X),Composition&Flow(X),Predicted compositions(Y),Distillation Tower,贏向WTO，石化產業全球e化戰略研討會,On-Line Soft Analyzer,Virtual Analyzer,LAB,贏向WTO，石化產業全球e化戰略研討會,A Typical APC Structure,贏向WTO，石化產業全球e化戰略研討會,A living example-Distillation tower,PreparationPhase,BasicProcessControlImprovementP
4、hase,Advanced process ControlImplementPhase,成份PID控制器串控溫度控制器,流量控制器置於手動時,讀值的變化,cw,stm,LIC01,AIC01,AIC02,LIC02,PC,每年粗估節省新台幣660萬元,贏向WTO，石化產業全球e化戰略研討會,典型程控與資訊系統架構,DCS,ApplicationModules,RMPC On-line,US,US,IP21 or PHDHistoricalDatabase,SAP,R 3,Ether Net,DCS Network,ApplicationModules,RMPC On-line,US,US,Ap
5、plicationModules,APC On-line,US,US,DCS,Gateway,Gateway,Gateway,E R P,APCOFFLINE,LIMS,OFFICE,3rdPARTY,贏向WTO，石化產業全球e化戰略研討會,Time,Dependency,A strong foundation is imperative,1960,2001,Technology Dependency,RTO,MPC,TraditionalAPC,RegulatoryControl,Planning&Scheduling,贏向WTO，石化產業全球e化戰略研討會,Are process oper
6、ators your key resource for problem identification?,Typical Today,贏向WTO，石化產業全球e化戰略研討會,How do I use Loop Scout,贏向WTO，石化產業全球e化戰略研討會,First go to the Hi-Spec web site,Click Solutions Now!,贏向WTO，石化產業全球e化戰略研討會,Enter Your Username and Password for Security,贏向WTO，石化產業全球e化戰略研討會,Add Tagnames One at a Time,贏向W
7、TO，石化產業全球e化戰略研討會,Loop Scout Expert adds Honeywell Service,贏向WTO，石化產業全球e化戰略研討會,Performance ClassifiedThree ways:,1.All loops in dataset,2.For each unit,3.For each loop type,Loop Scout Overview,贏向WTO，石化產業全球e化戰略研討會,Supply-side Optimization,Value Chain Planning,Asset Optimization,E X E C U T I O N,Sell-
8、side Marketplaces,Engineering&Construction Firms,Buy-sideMarketplaces,LogisticsProviders,Supply-sideOptimization,ProductionOptimization,Demand-sideOptimization,SUPPLIERS,Overview of AspenTech Proposed Solutions,Value Chain Planning,Asset Optimization,Demand-side Optimization,Production Optimization,
9、Strategic planning and investment analysisInnovation and Conceptual DesignProcess Engineering Plant Maintenance,Collaborative demand planningEnterprise supply&demand optimizationInventory management,Feedstock/raw material selectione-ProcurementInbound logistics optimization,Outbound Logistics optimi
10、zation&managementCollaborative replenishmentOrder Management and Commitmente-Sales,Production schedulingProduction managementProduction controlPlant optimizationOperator training,CUSTOMERS,贏向WTO，石化產業全球e化戰略研討會,Industry Solution Bundles,Solutions Comprised of Many Types of Applications,Production Opti
11、mization,AssetOptimization,Value Chain Planning,Demand and Supply-sideOptimization,Infrastructure Components,Suites and Products,Business Solution,3rd Party Plant,Enterprise Systems,贏向WTO，石化產業全球e化戰略研討會,Integration in Manufacturing,贏向WTO，石化產業全球e化戰略研討會,Asset Utilization/Efficiency 7x24 plant manufactu
12、ring environment Plant Maintenance&Quality Management Integrated Production Operations to the Supply Chain Implication of e-Business to plant manufacturing Real-time Inventory Management&Reconciliation Integrated Manufacturing Execution System(MES)Finite Scheduling&Detail Planning Data Quality issue
13、s:Aggregation,Reliability,Validation,Time-Based Synchronization Extended Supply-Chain Management:Transportation/Warehousing,Production Operations,Costing&Logistic,Todays Process Manufacturing Business Challenges,贏向WTO，石化產業全球e化戰略研討會,Include:24X7 operationMultiple O/Ss&versions(VMS,Windows,Unix,)Multi
14、ple hardware platformsEvent-based nature of data productionLegacy applicationsDistributed software applicationsMinimal impact to existing proven,tested softwareWide variety of application interfaces:Application Programming Interfaces(APIs)Command execution,output extractionCommercial database querie
15、s(SQL,ODBC)Other Measurement data,unitsLarge amount of small data items(as opposed to a small amount of large data items),Todays Process Manufacturing Integration Challenges,贏向WTO，石化產業全球e化戰略研討會,Aspen Enterprise Platform(AEP)Key Themes,Deliver a comprehensive integration solution for process manufact
16、uring,the enterprise,and B2BConstruct the AEP using:AspenTech Process Manufacturing technologyCommercially available best of breed middleware technologiesSeemlessly integrate with leading Enterprise Application Integration(EAI)technologiesOpenness-employ industry standardsEmpower Process Manufacturi
17、ng enterprises to integrate,collaborate,and deliver on the promises of agility,贏向WTO，石化產業全球e化戰略研討會,AEP Architecture,贏向WTO，石化產業全球e化戰略研討會,Aspen Enterprise Platform(AEP)Architecture,Aspen InfoBus,AspenAdapter,AspenAdapter,AspenBridge toEAI,AspenAdapter,AspenAdapter,AspenAdapter,AspenAdapter,AspenAdapte
18、r,AspenAdapter,3rd Party Apps,Aspen CommonDomainModel,BusinessObject State,EAI,PerformanceAnalysis&Reporting,ProcessPerformance DB,B2B,Enterprise Portal,贏向WTO，石化產業全球e化戰略研討會,Value of AEP Architecture Strategy,贏向WTO，石化產業全球e化戰略研討會,AEP Business Value,Reduced Interface Complexity Individual applications
19、need only be interfaced once to the message bus.The decoupling effect of the application adapter,the transformation of application content into normalized XML payloads,and publish/subscribe messaging effectively enables one-to many interactions.Alternative approaches would require an application int
20、erface for each unique pair of application interactions,most of which are configured,managed,and maintained in an uncoordinated,inconsistent fashion.Simplified Configuration The AEP adapter technology provides a common,easy-to-use GUI for configuring transactions.This common facility obviates the ne
21、ed to write scripts or code if new types of transactions are required.Reduced Training Costs AEP provides a platform and set of tools to allow system managers to learn a single method of installing,configuring and maintaining adapters.The need to learn and manage multiple interface configuration mec
22、hanisms is avoided.Supports Common User Interface The AEP supports the use of a common user interface.The message bus and a common domain model are the foundation to a role-based user interface that allows users to easily access the business process functionality tailored to their specific needs in
23、a secure environment.,贏向WTO，石化產業全球e化戰略研討會,Flexibility and Change Management AEP provides the ability to incorporate new systems easily and efficiently.Upgrades to existing systems are also streamlined.Platform for Supply Chain Integration and e-Business AEP provides a backbone for state-of-the-art,p
24、lug-and-play e-Business integration.The robust,high availability architecture is crucial to providing real-time updates to supply chain applications so that accurate decisions can be made based on the state of the manufacturing environment.Lower Lifecycle Costs The lifecycle costs of integration are
25、 substantially reduced with respect to point-to-point interface solutions.The reduced interface“touch points”,reduced configuration and maintenance requirements and lower training costs result in a lifecycle cost that result in an attractive return on investment.,AEP Business Value(contd.),贏向WTO，石化產
26、業全球e化戰略研討會,Scalability/Complexity:Deliver quick adaptability to rapid demand changes.Security:Define consistent,coherent policies throughout;provide centralized management of credentials and authentication,authorization and non-repudiation outside the scope of application code,minimizing the risk of
27、 external or internal misuse.Robustness:Deliver dynamic response to failure,including fail-over,disaster-recovery and graceful degradation of services.Availability:Interruptions measured in seconds,and hardware/software duplication for rolling maintenance and upgrades.Flexibility:Provide dynamic res
28、ponse to changing applications and components.Performance:Manage transactional through-put of millions of transactions per day,low response time to user-interaction and the rapid system response to hard time constraints imposed by real-time operations.Extensibility:Deliver tools to accommodate integ
29、ration of 3rd-party technologies and appsUsability:Create a coherent user experience across program and process boundaries.Internationalization/Localization:Deliver adaptability to cultural and language differences,managing time zones.,AEP IT Value,贏向WTO，石化產業全球e化戰略研討會,Openness/Platform Support:Deliv
30、er flexible response to host operating environment selection(operating system,middleware,application management framework),open interfaces to key functions of the system(e.g.:security),allowing diverse applications(e.g.:ERP,DCS)and in-house systems to be“plugged-in”to the enterprise environment.Conf
31、iguration Management:Provide centralized rapid management and configuration to respond to changes in use,technology,business practices,deployment strategies,and implementation details.Operational Support:Produce run-time diagnostics for administrators,such as information on system performance,config
32、uration options for tuning,and failure alerts sent to a workflow system.,AEP IT Value,贏向WTO，石化產業全球e化戰略研討會,Typical AEP Solution,贏向WTO，石化產業全球e化戰略研討會,Firewall,Aspen InfoBus,Aspen InfoBus,Bridge towM,wM B2B server,PortalAdapter,EnterprisePortal,HeadQuarters,Plants,Marketplace,贏向WTO，石化產業全球e化戰略研討會,Q&A,贏向WTO，石化產業全球e化戰略研討會,虹博科技公司精緻程序控制的實行家,(T)06-237-8890(F)06-234-6215台南市林森路一段395號9樓之6,
