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1、技术文件,Junk Pile of Non-Quality Terminations,Doing it right the first time provides.,.A satisfied customer,Components of a Quality Termination,WireTerminalsToolingDocumentationQuality Trained Personnel,Components of a Quality Termination,WireTerminalsToolingDocumentationQuality Trained Personnel,Eleme
2、nts of a Wire,Wire Sizes,12AWG,18AWG,24AWG,What is CMA?,d,D,CMA=D,2,CMA=d x NN=Number of Strands,2,CMA Chart,Insulation Variation,18AWG,18AWG,18AWG,Stripping Wire:Good Strips,Square,even cut,No nicks or cut strands,Stripping Wire:Bad Strips,Nicked Strand,Cut Strands,Cut at Angle,Tapered or Torn Insu
3、lation,Results of Bad Strips=Loss of Electrical Characteristics,Nicked and cut strands=Decreased electrical andmechanical strength,Uneven or tapered strip=Insulation in wire crimp,Components of a Quality Termination,WireTerminalsToolingDocumentationQuality Trained Personnel,Types of Terminals,Anatom
4、y of a Terminal-Open Barrel,Wire Barrel,Wire Barrel and Contact End,Wire Barrel and Contact Endwith Insulation Support,Anatomy of a Terminal-Closed Barrel,Wire Barrel,Contact End,Insulation Support,Advantages of Insulation Support,Stress Point,Mechanical and Electrical Characteristics,Functions of W
5、ire Barrel andInsulation Support Barrel(open barrel),Functions of Wire Barrel andInsulation Support Barrel(closed barrel),Wire Barrel,WIRE,Strip Length,Insulation Support Crimp,Wire Barrel Crimp,Insulation Support Barrel,Area Reduction,Mechanical Strength,Mechanical Strength,IncreasingMechanicalStre
6、ngth,Increasing Crimping ForceDecreasing Crimp Height,CrimpDesignRange,MechanicalStrength,Electrical Performance,Poor Termination,Poor Termination,Good Termination,Good Termination,Electrical Performance,Increasing Crimping ForceDecreasing Crimp Height,ElectricalPerformance(DecreasingMillivolt Drop&
7、Resistance),Crimp Design Parameters,IncreasingMechanicalStrength&ElectricalPerformance,Decreasing Crimp Height,MechanicalStrength,CrimpDesignRange,ElectricalPerformance,Components of a Quality Termination,WireTerminalsToolingDocumentationQuality Trained Personnel,Ugh!Me Crimp Good!,JST Application T
8、ooling,APPLICATORS,Components of a Quality Termination,WireTerminalsToolingDocumentationQuality Trained Personnel,Log Sheet(overall view),Log Sheet Data Crimp Range and Insulation Diameter,Documentation Data,Application Specification,Handling Manual,JST,NOTE,All numerical values are in metric units(
9、with U.S.customary units in brackets).Dimensions are in millimeters(and inches).Unless otherwise specified,dimensionshave a tolerance of 0.13(.005)and angles have a tolerance of 2.Figures and illustrations are for identification only and are not drawn to scale.,1.INTRODUCTION,This specification cove
10、rs the requirements for the application of AMP PIDG(Pre-Insulated Diamond Grip)FASTON Receptacle Contacts.The contact insulation is color-coded by wire size range to eliminate errorsduring insulation.PIDG FASTON Receptacle Contacts are available in a variety of sizes to accomodate your requirementsA
11、pplication may be done by hand for loose piece contacts and/or machine for tape-or reelmounted contacts.-,REFERENCE MATERIAL,REFERENCE MATERIAL2.1 REVISION SUMMARYTHIS PARAGRAPH IS RESERVED FOR A REVISION SUMMARY OF THE MOST RECENT ADDITIONS AND CHANGES MADE TO THIS SPECIFICATION WHICH INCLUDES THE
12、F0LLOWING:,VISUAL AIDFigure 12 shows a typical application of a PIDG FASTON Receptacle Contact.This illustration should be Used by production personnel to ensure a correctly applied product.,INSULATIONNOT CRACKEDOR DAMAGED,WIRE FULLY INSERTEDINTO CRIMP AREAS,INSULATION CRIMPEDTIGHTLY ON WIRE,FIGURE
13、12.VISUAL AID,REV B,250 SeriesReceptacle(Typ),InsulationCrimp Area,Color-CodedReceptacleInsulation,Wire Stop,187 SeriesReceptacle(Typ),110 SeriesReceptacle(Low InsertionStyle Shown),Cutoff Tab,Color-CodedReceptacleInsulation,JST,Quality Measurementsand Properly Crimped Terminals,Insulation Support C
14、rimp Adjustments,Heavy Duty MiniApplicator,Crimp Height,Wire Barrel,Anvil,Wire Gathering,Proper Strip Length and Wire Placement,Proper Placement of Wire(end feed),Proper Placement of Wire(side feed),Improper Placement,Finished Crimp,What Are The Inspection CriteriaOf A Quality Crimp?,Finished Crimp,Components of a Quality Termination,WireTerminalsToolingDocumentationQuality Trained Personnel,A Winning Hand!,
