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1、PPProductionProveout生产验证11ToolTry-Out工装设备试运行(Jl)Job1整车投产DFMEADesignFailureModeEffectsAnalysis故障模式影响分析设计DVPDesignVerificationPlan设计验证方案DVP&RDesignVerificationPlan&Report设计验证方案和结果FMEAFailureModeEffectsAnalysis故障模式影响分析FPDSFordProductDevelopmentSystem福特产品开发系统GYRGreen-Yellow-Red绿-黄-红MRDMaterialRequiredDa
2、te物料要求到厂日OTTOK-TO-TOO1.可以开模TKOTooling-Kick-Off工装启动OEMoriginalEquipmentManufacturer设备最初制造厂FtFF2FFaceToFace面对面会议PVProductionValidation产品验证OTSOff-Tooling-Sample完全工装样件QOSQualityOperatingSystem质量运作体系TS-16949TechnicalSpecification-16949技术标准-16949APQPAdvancedProductQualityPlanning先期产品质量方案IPDInPlantDate进厂日P
3、PMPartsperM川ion(appliedtodefectiveSupplierparts)零件的百万分比率适用于供应商不合格零件PPAPProductionPartApprovalProcess/彳准程序Pre-PVPre-ProductionValidation产品预5t3i正IPP-FirstPhaseofProductionProve-Out第一次试生产3CCUStomer（顾客导向）、ComPetitiOn（竞争导向）、Competence专长导向4SSale,Sparepart零配件,Service,SUrVey信息反响5S整理，整顿，清理,清洁,素养8D-8Disciplin
4、eABSAnti-IockBrakingSystemAIAG美国汽车联合会ANPQPAllianceNewProductQualityProcedureApportionment分酉己APQPAdvancedProductQualityPlanBackliteWindshield后窗玻璃BenchmarkData样件资料bloodshotadj.充血的，有血丝的BMWBavarianMotorWorksC.P.MCertifiedPurchasingmanger认证采购经理人制度CB-ConfirmationBuild确认样车制造CC-ChangeCutOff设计变更冻结CCSC-critic
5、al/significantcharacteristicCCRConcern&CountermeasureRequestCCTCrossCompanyTeamCharacteristicsMatrix特性矩阵图CODCashonDelivery货到付现预付货款(TTinadvance)CPl-ConfirmationPrototype1st第一次确认样车CP2-ConfirmationPrototype2nd第二次确认样车Cpk过程能力指数CPk=Zmin/3CPOComplementaryPartsorderCraftsmanship精致工艺Cross-functionalteams跨功能小
6、组CUVCar-BasedUltilityVehicleDl:信息收集；8DD2:建设8D小组;D3:制定临时的围堵行动措施，防止不良品流出；D4:定义和证实基本原因，防止再发；D5:根据基本原因制定永久措施；D6:执行和确认永久措施；D7:预防再发，实施永久措施；D8:认可团队和个人的奉献。DCCDesignChangeControlDFA-DesignForAssembIy面向装配的设计DOEDesignOfExamination试验设计DT1.DirectTo1.ineDVP&RDesignValidatePlan&Report设计验证方案报告EDIelectronicdatainter
7、change电子数据交换entireadj.全部的，完整的，整个ERPEnterpriseResourcePlanningESEngineeringSpecification工程规格ESIEarlySllPPlierInVOlVement供应商先期参与Ex-Work工厂交货、FOB船上交货、FAS船边交货或ClF运保费在内交货FEU-FieldEvaluationUnits用户市场实际体验与评估firstgear一档FlowChart流程图FMEAFailureModeandEffectsAnalysisfour-wheeldrive四轮驱动FRG-FordReIiabiIityGuideIi
8、ne福特可靠性指导FrontWindshield前挡风玻璃Temperedglass钢化玻璃front-wheeldrive驱动FSS-Fullservicesupplier全服务供应商FTAFaultTreeAnalysisGD&T-GeometricDimensioning&Tolerancing标准公差GR&RGuageRePeatabiIity&reproducibility量具的重复性和再现性grief-strickenadj.极度忧伤的heavyrain大雨highwindn.疾风HTFB-HardToolingFunctionalBuild工装集成调试与验证IPOIndividu
9、alPartsorderISIRInitialSampleInspectionReportJITJustInTimeKD-knockeddown/SemiKnockDown(SKD)/CompletelyKnockDown(CKD)KOKick-off1.aminatedglass夹层玻璃1.P-1.eanProduction精益生产1.R1.aunchReadiness1.S1.aunchSupport1.VPM1.ocalVendorPackagingMethodMPVMulti-PurposeVehicIe多用途汽车MRDMaterialRequiredDateMROMaintenanc
10、ezRepaicandOperationMTP-Maketoprintsupplier照图加工供应商NA-NotApplicableNCDRNon-ConformingDeliveryReportNCMARNon-ConformingMaterialActionReportNDANonDisclosureAgreement保密协定NDSNissanDesignSpecificationNM1.NissanMotor1.tdNVH-SystemNoise,Vibration&Harshness系统噪音,振动及粗糙性onetimeadj.过去的，从前的OSM-OutsideofMaterialOT
11、COverTheCounter非处方药，可在柜台上卖的药PAProgramApprovalpalletn.托盘PassengerVehicle乘用车PAT-ProgramAttributesTeam产品属性小组PD1.ProductDesign1.etterPHProportions&HardpointsPIPC-PercentageofIndexeswithProcessCapability能力指数百分比PIST-PercentageofInspectionpointsSatisfyingTolerance检测点满意工差百分比PMT-ProgramMoudleTeam产品模块小组POPurc
12、haseorderPPAP-ProductionPartApprovalProcess生产件批准程序PPSRProductionPreparationStatusReportPQAProcessQualityAssurancePRProgramReadinessPre-1.aunch试生产price-drivencosting价格引导成本ProductionPreparation-FinalNissan-PT2Renault-PPProductionPreparation-InitialNissan-PTlRenault-PPP3ProductionTrialRun试7tPrototype样件
13、QFDQualityFuntionDeploy质量功能展开QFTTQualityFunctionalTaskTeamQR-QualityReject质量拒收QSQualityStandardRANReleaseAuthorisationNumberreverse倒车档RFQRequestForQuotation询价RKDReverseKnockDownR1.QReceiving1.otQuantityROCRateofClimbROIreturnoninvestment报酬率ROPRe-OrderPointRTORequiredToOperateSAISSupplierAssessment&I
14、mprovementSystemSCStrategicConfirmation/significantCharacteristicsSDS-System/DesignSpecifications系统/设计说B月secondgear二档SFMEASystemFMEAShippingDate出货日、InVOiCeDate发票日或OnBoardDate装船日SideWindshield侧窗玻璃SJStrategicIntentSNPStandardNumberofPartsSOW-stateofwork工作申明SPCStatisticalProcessControlSQASupplierQualit
15、yAssuranceSREA-SupplierRequestforEngineeringAPPrOVal供应商工程设计更改申请STSurfaceTranferSTRSSupplierTestReportSystemSubcontractor分承包商SunroofWindshield天窗玻璃SUVSportsUtilityVehicleTAGTestAptitudeGraphiqueTCOTotalCostofOwnership总持有成本TCRATotalCostReductionActivityTGRThingsGoneRightTGWThingsGoneWorstTMTechinicalMa
16、nualTPMTotalPreventiveMaintenanceTTO-TooITryOut工装ii!EUOMUnitOfMeasureVESVehicleEvaluationSystemVO-VehicleOperation主机厂VPP-VehicleProgramPlan整车工程方案VQAVehicleQualityAssuranceV11-VendorToolTry-C)Ut供应商工装验证WERS-WorldWideEngineeringReleaseSystemWVTAWholeVehicleTypeApproval凹坑concave车床lathe抽查试验spotchecktest出
17、厂试验deliverytest次品defectiveproduct调幅amplitudemodulation(AM)调频FrequencyModulation断差offset对讲机interphone法平面normalplane翻车rollover返工re-doing防滑地板no-skidfloor仿真emulation副作用sideeffect改装厂refittingfactory隔热板heatshield后围侧J板rearwallsidecover划痕scratch假人dummy间隙interstice节点pitchpoint结皮现象Skinning扭矩torque汽车总布置草图SketC
18、hforautomobilelayout汽车总装配图automobileassemblydrawing汽油供应管gasolinefeedpipe汽油箱gasolinetank(petroltank)前围角板frontwallanglecover轻型客车lightbus曲轴crankshaft三类底盘threetypechassis上模UPPerdie甚高频veryhighfrequency(VHF)下模bottomdie(counterdie)消声器silencer选料上乘、做工精细besuperiorinmaterialandecelllentinworkmanship仪表板dashboar
19、d油门throttle褶皱crimple整车运输transportationoftruck-load总装finalassembly阻流板step,reflectrozbaffle最大扭矩转速speedatmaximumtorque左对齐Ieftjustify报废scrapping皮纹grainOTSOFFTOO1.SAMP1.E用批量生产的工模器具制造出的样件PVSProduktionsVersuchsSerie批量试生产TMATrialManufacturingAgreement2TP两日试生产，主要是验证供应商的批量供货能力OS零批量，是批量生产前的总演习，批产的全面验证SOPStanda
20、rdOperation即批量Start-Of-ProductionStandardOperatingProcedure标准操作程序QSVQualitaes-Sicherungs-Vereinbarung质量保证协议BMGBau-Muster-Genehmigung产品工程样件性能检验认可Nullserie零批量QSR质量体系要求Bias偏差DBDurabilityBuild样车阶段leadtimen.订货至交货的时间sinkmark缩痕1.RRlaunchreadinessreviewFrontbumper前保险杠Rearbumper后保险杠Radiatorgrille格栅Headlamp前大
21、灯TailIamp-Iiftgate尾灯-行李箱盖上Taillamp-quarter尾灯-后侧围上Frontdoortrimpanel前门内饰板Reardoortrimpanel后门内饰板Interiorreleasehandlebezel内开手把手框Powercontrolsbezel电动车窗开关框Windowinteriorcapping窗框饰条Exteriormirror外后视镜Bodysidemoulding防擦条Cowlgrille通风格栅Roofmolding车顶装饰条1.iftgatemolding牌照板支架1.iftgatehandle行李箱盖拉手Weatherstrip_do
22、oropenings门框胶条WeatherStripJiftgate行李箱胶条APilIarTrimA柱BPillarTrimupperB柱上BPillarTrimlowerB柱下FrontscuffPlate前门槛条Rearscuffplate后门槛条Backpaneltrimlower行李箱门槛条Garnishtrim-QuarterwindowCowltrimpanelA柱下1.iftgateuppertrim尾门内饰板上1.iftgatesidetrim尾门内饰板中1.iftgateIowertrim尾门内饰板下IPDefrosterpanel除霜盖板Console中控台Steerin
23、gcolumncover方向机柱上下盖板CIUSter组合仪表Carpet前地毯TrunkcarpetOfe毯Frontseat前座椅2ndrowseat第二排座椅burr（金属）flash（塑件）毛边g叩间隙defectiveproducts不良品finishedproducts成品disposedproducts处理品band-aid创可贴scratch刮伤dents压痕缩水Shrinkage缩水SinkMark顶白StressMarkYC(PotentialCriticalCharacteristic)潜在关键特性YS(PotentialSignificantCharacteristic
24、)潜在重要特性RestrictionofHazardousSubstances简称RoHSSGS,BV,TUV,Intertek,ETCBV-Bu3uVeritss法国国际检验局首检Firstarticleinspection自检Self-inspection全检100%inspection巡检processaudit开箱检验OUtofboxaudit出窗佥3佥OUt-goinginspection进窗佥验in-cominginspection例行检验Routinechecking确认检验Confirming全尺寸检验fulldimensioninspection可靠性试验Reliabilit
25、ytest在线检验On-Iineinspection线下检验off-lineinspection1号厂房工艺布置方案图proposalofthePlantIlayout2套twokitsJ型转弯试验testofJturn保险杠bumper变光开关simmerswitch薄壳式构造shellconstruction操舵力试验steeringefforttest长途客车inter-citybus车辆转移台bustransfer衬垫pad除湿器moistureejector搭接lap怠速时atidle底盘平移台chassisshuttle吊运装置OVerheadhoist镀锌板galvanizedp
26、late发车前准备pre-delivery发动机托架engineholdingframe发动机中置式客车buswithunderfloorengine反冲试验kick-backtest返工re-doing防滑地板no-skidfloor防破坏vandalresistant风洞试验windtunneltest改装厂refittingfactory钢化玻璃toughenedgrass搁梁shelfbeam更衣室restroom工位station功率突然变化影响试验testofeffectofsuddenpowerchange合笼mate恒温控制thermostaticcontrol横风稳定性试验t
27、estofcrosswindstability后围侧J板rearwallsidecover互换性interchangeability极限侧向加速度试验limitinglateralaccelerationtest阶路响应时间试验stepresponsetest构造完整性structureintegrity静态操舵力试验staticsteeringefforttest举升hoist聚碳化透镜poly-carbonateIen空气导流板airdeflector宽阔悬臂式座椅roomycantileveredseat亮丽的外表smart叩PeranCe磷化phosphating轮胎爆破响应时间试验t
28、estofburstresponseoftyre轮辆错动试验rimsliptest轮椅升降机Wheelchairlift轮罩护板wheelhouse马力小时，马力时horsepower-hour脉冲响应试验pulseresponsetest内饰trim而立翻彳顷itestofoverturningimmunity扭矩torque爬坡能力gradeability排水阀drainvalve配电站powertransformersubstation拼装台collector频率响应时间试验frequencyresponsetest平衡水箱surgetank汽车平顺性单脉冲输入行驶试验automobil
29、eridesinglepulseinputrunningtest汽车平顺性随机输入行驶试验automobileriderandominputrunningtest汽车悬挂系统固有频率与阻尼比的测定试验measurementofnaturalfrequencyanddampingraitoofsuspension前围角板frontwallanglecover嵌条insertionstrip强制通风ram-airventilation切割轮口wheel-archcutting切齐trimming琴式驱动桥banjotypedriveaxle全天候空调系统fullrangeA/C裙板skirt绕过障
30、碍物试验obstacleavoidancetest三类底盘threetypechassis收油门后控制试验testofcontrolatbreakway输出马力shafthorsepower水洼ponding瞬态响应时间试验transientresponsetest随车工具toolbox梭梁stabilizingbeam缩微图纸microfichefiles停机时间downtime通风口duct图例legend无公害柴油cleandiesel线束harness消音器muffler小批量产品bepilot斜撑bracingpiece悬架举升试验jack-uptestofsuspension压条t
31、rimstrip腰带式安全带diagonalsafetybelt腰梁waistrail仪表板dashboard移线试验lanechangetest异形钢管specialsteelpipe翼板fender隐藏式固定concealedfastening遮阳板sunvisor诊断报警系统diagnosisandalarmingsystem织物纹里铝合金texturedaluminumetrution制动稳定性试验testofbrakingstability中涂floatingcoat转向盘回正性试验testofsteeringwheelreturnability转向盘转角阶跃输入试验steering
32、wheelstepinputortransientstateyawresponsetest转向盘转角脉冲试验steeringwheelimpulseinputtest自动愈合的防腐材料self-healingcorrosionpreventativematerial总马力grosshorsepower总装finalassembly组合式客车车身modularbusbody最小转弯直径试验minimumturningdiametertest左侧围应力蒙皮R/Sstretchingskin(roadside)汽车发动机类型type发动机engine内燃机intenalCombusitonengin
33、e动力机装置powerunit汽油机gasolineengine汽油喷射式汽油机gasoline-injectionengine火花点火式发动机SParkignitiOnengine压燃式发动机ComPreSSionignitionengine往复式内燃机reciprocatinginternalcombustionengine化油器式发动机carburetorengine柴油机dieselengine转子发动机rotaryengine旋轮线转子发动机rotarytrochoidalengine二冲程发动机two-strokeengine四冲程发动机four-strokeengine直接喷射式
34、柴油机directinjectionengine间接喷射式柴油机indirectinjectionengine增压式发动机SUPerChargedengine风冷式发动机air-cooledengine油冷式发动机OiI-COOledengine水冷式发动机Water-CoOledengine自然进气式发动机naturallyaspiratedengine煤气机gasengine液化石油气发动机Iiquifiedpetroleumgasengine柴油煤气机dieselgasengine多种燃料发动机multifuelengine石油发动机hydrocarbonengine双燃料发动机duel
35、fuelengine热球式发动机hotbulbengine多气缸发动机multiplecylinderengine对置活塞发动机OPPOSedpistonengine对置气缸式发动机opposed-cylinderengine十字头型发动机crossheadengine直列式发动机in-lineengine星型发动机radialengine筒状活塞发动机trunk-pistonengine斯特林发动机Stirlingengine套阀式发动机knightengine气孔扫气式发动机port-scavengedengine倾斜式发动机Slantengine前置式发动机front-engine后置式
36、发动机rear-engine中置式发动机Centralengine左侧发动机left-handengine右侧发动机right-handengine短冲程发动机OVerSqUareengine长冲程发动机undersquareengine等径程发动机SqUareengine顶置凸轮轴发动机OVerheadcamshaftengine双顶置凸轮轴发动机dualoverheadcamshaftengineV形发动机V-engine顶置气门发动机Vakein-headengine侧置气门发动机sidevalveengine无气门发动机VaIVeleSSengine多气门发动机multi-valvee
37、ngine卧式发动机horizontalengine斜置式发动机inclinedengine立式发动机VertiCalengineI形发动机I-engine1.形发动机1.-engineF形发动机F-engine性能performance二冲程循环two-strokecycle四冲程循环four-strokecycle狄塞尔循环dieselcycle奥托循环OttOcycle混合循环mixedcycle定容循环constantvolumecycle工作循环workingcycle等压循环constantpressurecycle理想循环idealcycle热力循环thermodynamiccycle冲程stroke活塞行程pistonstroke长行程longstroke上行程upstroke下行程downstroke进气行程intakestroke充气行程Chargingstroke压缩彳亍程COmPreSSiOnstroke爆炸行程explosionstroke膨胀彳亍程expansionstroke
