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1、欧普照明OPP1.E品质检验标准PCBA/光源/支架/电子件欧普照明品质工程2014/11/30OPP1.EConfidentialQualityInspectionStandardREV:ROOPreparedBy:Raidy1.i/1.eoZhang/JingZhangCheckedBy:JohnYanREVCHANGEDESCRIPTIONUpdatedTimePREPAREDBYAPPROVEDBYRoOFirstRelease1330/2014RaidyZ1.eaJinq1.anq1.i书目NOTES&INSTRUCTION留&说明3SAMPuNGPIAN抽样安排;3CoSME“CI
2、rvSPtciiONMeihod夕卜观检验方法，4TEsTINGMETHOO测试方法：SCriticai/Major/MWORDefectdffinition产岐/主/次缺陷的定义：5SCOPE（好用范阳）：5PCBA-BU1.BtMCAND1.EIMM12COMPACTF1.UORESCENT1.AMP节能灯172R21.ampmask/co-extrusiontube耐笊/共挤管20ENDCoVER/SideCover潮邮（M靛21METAlPAIVr铝材22UoPCBF1.RscENTTuee光源板/灯管23ACCESSORtFS/附件24FunctionTesting性能测试2526P
3、ACKAGINGNotes&Instruction留意事项及说明SamplingPlan抽样安排；- -照MI1.STD4916,抽样安持按Awl2进行抽检.TaketheA-IV1/12sampleplanrefertoMI1.-STD-1916- 亚续100%检264全PASS,将采纳前机抽样，频率为1/12.After264pcsPassed100%continuousinspected,changeto1/12sampleinspect.- 假如在全检264的过程中发觉不良,M屯新起先计取;假如IK新起先计欺后,在祖续264PcS的检验中仍III发觉fail之产品,则应当停止检蕤,宜到
4、找到改善措施.Re-countiffounddefectoutofthefirst264ps100%inspect,StopInspectingIffounddefectagainuntiltheRCCAfound.- 在抽检过程中发觉有不良品时，汇即通知生产税改善并对产品进行Sorting或返工;芹当前批次/M未满个批次之二分之一,则需往前追加一个批次,并与当前批次产品作Sorting或返工;?；当前批次股证超过一个批次之：分之一时,对该批次之产品作Sorting或返工.Thesortingactionwasneedediffounddefectinthesampling,ifcuentba
5、tchqtywaslessthan1/2batchsize,needsortingcurrentbatchandthepreviousbatch;ifcurrentbatchqtywasmorethan1/2batchsize,needsortingcurrentbatch.- 花随机抽样安排期间,于执行5倍的样本大小过程中(此处的样本大小,应依照表2方式给予)发觉2个以上的不合格件，则转为加产抽检，频率按1/6执行.Iffindmorethan2defectsduring5*80pcsinspected(thesamplesizerefertofigure2),strictfrequentt
6、o1/6.- 在频率为1/6时仍发觉小NQQA将由抽样改为连续264全检，OQAwillchangetoIo0%samplingof264pcsiffinddefectunder1/6sampling.- 在加产检验过程中,假如在5倍的样本大小检验中无发觉不也,OQA将由加严检验转为班机抽样.IfnofinddefectduringS*80pcsinspected(thesamplesizerefertofigure2),changethesamplingtonormal.- 时于发生车律性间避谈严岐块陷，至少衙将当前批次及前两个批次的数状总和列为一个判退批;鼠Forreliabilityor
7、criticalissue,therejectbatchiscurrentbatchandprevioustwo.图I：转换流程表1连续性抽样计划样本代字(C1.)验证水平(V1.)VIVIVIn11I减量箭选阶段：筛选数量A386722D711345271255527NAB7061340217548423721808336NAC1133756092524123757224611653NAD1682784113957171481536815573NAE26912I18657092605110151322896NA抽样阶段：粉率A1/34/171/62/17,1/171/241/341/48B4
8、/171/62/171/121/171/241/341/481/68C1/62/171/121/171/241/341/481/681/96D2/171/121/171/241/341/481/681冷61/136E1/121/171/241/341/481/681/961/1361/192表Il：i数位抽样安排样本代检蕤等级(V1.)字C1.T加严VllVlVIVIllIlIR减量样本大小(11a)A30721280512192803212S3B40%153664025696401663C51202048768320128482083D61442S6O10243841606424104E81
9、92307212805121928032125注：(1)抽样检验的样本需从送检产品中随机抽样.若无不良则该批允收.否则拒收(Ac=O1Re=I).次缺不做为拒收标准,3个次法相当一个主缺.(2)假如送悔批用小于或等于样本数，则实行100%检骁，(3)牢粘性抽样参考相关产品的牢掩性抽样安排。CosmeticInspectionMethod外观检险方法t环境光线：在产品表面要有大于93FootCandIes(1.x)检者距离目视角度：不用放大镜，以45度角之内里向产品表面。在目视角度内产品可以旋转角度来检杳任何的跳陷,产品我曲目视距离刚好问300mm,5s每个面检验工具及参考资料:A.I：尺/二叫
10、B,装配CH.品;D、BoM乩图纸;E.功率测试仪、功率测试仪,调压器、耐压测试仪、测试夹具、接地电阻测试仪.F、相关国标G.IPC610EInspectionTls:ArCaIiperZGauge;BrAssembiy;C:Sample;D:BOM/Drawing;E:PowerTester/PowerregulatorVoltageTesterFixtureGroundresistancetester.F:NationalStandard,G:IPC610ETestingMethod*箕方法t参考相关产品的技术标准及国际标准Critical/Major/Minordefectdefinit
11、ion产咬/主/次候陪的定义tCriticalDefect-Thedefectwhichdamagecustomerorcarrierslifeofsafety.严岬缺点凡有危宙制品的运用者或携带者的生命或平安之港在危急的缺点.MajorDefectarelikelytopreventthecircuitfromperformingitsintendedfunctiontodamageproduct.Toreduceproductlifetime.主缺点可能造成产品损坏,功能不良或影响材料.产品运用右命或用户需额外加工的缺点.MinorDefectareunlikelytocausecircu
12、itfailure,andhavereativelittleeffectonappearanceormechanism.次缺点一事实上不影响制品的运用El的,但外观不良或机构组装的一些微不良或差异.Scope（好用茶图ThisdocumentisapplicationtoallproductswhicharemanufacturedinOPP1.EZhongShan.Ifthecriteriaisconflictwiththespecialrequestinotherdocument,pleasefollowthespecialrequestinotherdocument.此文件适用于在欧普中
13、山所生产的产品，如此文件的标准跟其它文件的特殊要求有冲突,请遵循其它文件的特殊要求PCBA检验标准ITEM项目DESCRIPTION描述ReferemCePictureDEFINITION良品不良品CRIMAJMINITEM项目DESCRIPTION描述ReferencePictureDEFINITION良Ai不良品CRIMAJMINExtraparts多件Non-acceptance不允许None霾6ZWrongparts播件Non-acceptance不允许Missingparts漏件Non-acceptance不允许*三fWrongpolarity极性错误Checkcomponentsp
14、olaritymatchesthepartpolaritysymbolofsilk-screenexistingonPCB组件极性跟PCB上的标示不一样CToI飞Marking标示Componentsurfacebadprintingcan,tbedetermined组件本体标示出说或不能辨识I:，3：7，U”IrlahlDefectivetermination端子不良Terminationbreakageoroxidization.组件端子破损或氧化NonePartbreakage祖件陂损Resistanceandcapacitorbodycrackorbreakage.电阻电容本体打裂缝或
15、岐投yII,IntegratedCompOnentcrackonthesurfaceorbreakageextendtothesealedside.集成组件（C三极管,二极管）裂开或可见组件之本体.!Ir,.171.grB.!三IDefectivePCBPCB板不良PCBbowandtwistisover0.010inchperinch,copperfoilorcircuitsbrokenorshort.PCB板板变形绿英时超过0.01英时,线路剥离或断裂或短路NoneftJPCBfoamanddelaminate.PCB板起泡或分层IIiTombstoning墓碑效应Non-acceptan
16、ce不允许1.r*IBlr广InsufficientSolder少蜴Heightofsolderlessthanonefourthofheightofcomponent上锡高度小于组件端子高度的四分之一3JRSMDjunctionlessthan50%wettedbysolder组件焊接点的上锡宽度少于可焊窕废的一半4Extrasolder多蜴Contactangelmorethan90degree接触用度外凸超过90度Overhang偏位SolderjointsforRectangularorSquareEndComponent:Misalignmentisgreaterthanonefou
17、rthoftheterminationwidthorlandwidth,whicheverisless.长方型或方型组件的移对头端区之宽度的1/4,或者饵蛰的宽度的1/4,取较小者.SolderjointsforCylindricalEndCapTerminations:Sideoverhandisgreaterthanthefourthofdiameterofterminationanddotnotwettedfilletevident.(MI柱脖的组件恻向悬出大于1/4蛤末之史径,且以粉处没行适当沾惕迹象此匚i1.iJointsformedforFlat,Ribbon,*l1.andGul
18、lWingleads:Misalignmentissmallerthan1/4ofthewidthoflead扁平带状之1.型及欧翼型等引脚偏移大于脚宽的1/4TTTiTiir1.ujjujjiIITEM项目DESCRIPTION描述ReferencepictureDEFINITION良品不良品CRlMAJlMINComponentComponentbodybreaker*breakage组件被授组件破损见本体*Connectorjackscald,breakageConnector烫伤或破投破损不良*ComponentShort/open,missingparts,wrongIhi组件par
19、ts,extraparts,locationerror组件开路倒路澜件邢件,多件,位置放俏ElEflE3W1）位次错2）漏件3）错件4）反件Screwhole螺纹孔Stainedwithsolder,locationholes,screwholescan,tbefixed螺丝孔油锡影响组装CIStainedwithsolder,locationholes,screwholescanstlbefixed螺丝孔沾锡不影响组装参考上图参考上图Componentleads零件脚Componentleadsnotinsertedintolead-holeonPCB零件脚没插入零件孔=RUStyoxidi
20、zedordeformedleads零件脚不洁,氧化或变形PCBInspectionChecklistPCB板检5金Circuitsexposingcopper;circuitsbroken,oxidization戏路露钢,岐损或氧化*extrasolderoncircuitandtheheightismorethan1.3mm线路上多余的锡超过1.3mmExtrasolderoncircuitmakingcircuitshort线路上多氽的蜴造成短路幅ICheckPCBsurfaceifclean,noresidueflux,dustallowedPCB极不洁,浅崩松香或沾有灰尘Wrong,
21、defectiveormissingcomponentmarks,color,prints,materialsnotallowed丝印错误,漏印或颜色不对,运用材料不对7八7Insufficientsolder少惕Insufficientfillingonmponetside,solderisnotvisiblefromtopofboardorfillingislessthan75%彳I过孔的零件胆其上锡高度少于板面高度的75%.三I1.ISolderwettinglessthan270*andover50%有过孔的零件脚其周边上锚面枳S少于270,但大于50%Solderwettingles
22、sthanSO%彳I过孔的事件胆具周边上锡面枳S少于50%参考上图参考上图S2.5mmExcessobject多余物ObjectisoutofBOMbutresidualonboard不是BOM中的物品却残留或保留在板上没有不是BOM里面的物品在板口包括纸张）ITEM项目DESCRIPTION描述ReferencepictureDEFINITION良品不良品CRIMAJMINOpen开路Non-acceptance不允许.Short短路Non-acceptance.不允许.Excessivesolder包锡Theleadprofileisnotvisibleonthesoldersideoft
23、heboard.锡包住了零件脚柠不到零件脚的上锡情形.Solderability焊锡性Extrasolderoncircuit,ortheheighti$morethan1.3mm.线路沾惕或沾锡高度超过l3mm*Extras“dermakecircuitshort.多余之蜴造成Short.Solderball调渣或锡球Solderballsorsoldersplashesmorethan0.13mm锡洛或锡球的长度超过0.13mm*Componentleadslength零件脚长Componentleadslengthexceed0.098inches(2.5mm)orlessthan0.0
24、15nches(0.4mm).零件脚长超过0.098英时(2.5mm)或小于0.015英时(0.4mm).).4mm1.2.5mm或者l0.4mm*PCBnotcleanPCB不沾ResidualfluxonPCBA残留松吞在PCBA板上4f三.ResidualnonmetalonPCBA残留非金财物在PCBA1.ResidualmetalleavingsonPCBA残用金属物在PCBA上Bulb球泡/Candle蜡烛泡ITEM项目DESCRIPTION描述ReferencepictureDEFINmON良品不良品CRIMAJMIN照料泡壳不行有明显，严段刮花，脏污Q衣面光渐无气泡、锻纹、漏光
25、、需白黑点、杂版、黄狒、黑头现象.面ITi同色点杂桢W05m(n光正觇区域W2个)Samecolorspotonlampshade:D0.5mm(Frontface2spots).向帮异色点直径三0.3mm(目光正视区域(1个)Differencecolorspotonlampshade：D0.3mm(FrontfaceWlspot)泡克无那划痕W5mm玻璃泡充玻瑞鬓不得有裂开.崩角等财人存I在平安Ra患不良梢微可视水印,污渍玻璃灯第内壁不行有明显水印.指纹Glasscovernodirtywithwatermarkandfingerprint.玻璃灯罩外郎不行有指纹Glasscovernod
26、irtywithwatermarkandfingerprint.玻璃灯;口内壁不汨有水汽/水流（老化过程中可以出现水汽，老化后不得有水汽）Glasscovernowater/watermarkonCheinwall.装饰罩不行有水印，指奴Decorationcovernodirtywithwatermarkandfingerprin匕透光柱目视无明显帧斜(5可接受)lightpipenoobviousincline(5canbeaccepted.)灯体灯体不得有UJ视裂SU裂仪。无明显外观不良（如手印/裂开/披锋等）.灯体同/异色点直径这05mm（目光正视区域W2个）.灯头和灯体间蹿应这OSM
27、M灯体喷码/镭雕印字要清楚可辨，不得有烧婕，模糊不行辨别的文字/数字JOPPie灯体唉码/镭雕印字应具备公司名称、规格里号、电压、频率、功率等，同批合格标签日期没有超出1星期（详细标记内容参照样品、图纸等资料iS行校时）II喷码印字黑点面枳0.3mm,不得超过3个Inkwordbalckspotarea0.3mmandtheqty3pcs灯体与泡壳装配坚固不松动灯内不应存在胶块、柴股等不辱电体灯内不应存在灯丝、锡渣、锡珠等导电物体*点胶固定泡壳/玻璃鬓无溢股1.7/灯头电源线不得外曲（0.2mm）*灯头不行有明显破榻、刮花或变形、氧化，不行有松动.性能测试:每批抽检Spcs光色电测试（色温，显
28、色指数,光通色容差）确认符合产品技术标准,并保存记录条件：温度2S1-C,湿度65%方法：运用枳分球系统测试光学参数，产品稳定后测试（ISmin内光通量改变3NmBI5、El41.15N11E39、E4O4Nm灯头与灯体间相对旋动的角度不得超过10,扭矩应从零增加至给定值*标记的耐久性试蛤：抽2pcs用柩水的布轻轻擦拭标记15S.待干后,再用他汽油的布擦拭1SS,试验后标记应互赖性：1.白馍流灯的灯头尺寸应符合IEC（0061-1的规定2.B22或E27灯头的H能灯，其质鬓不应超过1kg,且灯与灯座之间的弯电不应大于2NmTube支架1.ampmask/co-extrusiontube面罩/共
29、挤管ITEM项目DESCRIPTION描述ReferencePictureDEFINITION良品不良品CRIMAJMIN粉尘面罩表面沾有粉尘I口I*面军内壁沾行粉生拈胶面罩表面粘胶II.脏污面罩表面有脏污点.刮花面溟表面刮花CMl2开裂面以表面开裂4孔洞面罩走向有孔洞造成漏光:-：印字不全共挤管表面印字不全，不接受.S4ITEMDESCRIPTIONReferencePictureDEFINITION项目描述良品不良品CRIMAJMIN变形共挤管光源板梢变形漏冲孔共挤管潴冲孔（红圈）a阴影共挤管表面有果色阴膏5=侧部多股共挤首端面多胶，无法装配EndCover/SideCover端盖/侧盖I
30、TEM项目DESCRIPTION描述ReferencePictureDEFINITION良品I不良品CRlIMAJMIN脏污侧版表面胶污*开花不良铜针冲压开花长度05mmlife缺口蒯靛缺口困装配不良网企卡拉装配不弹出茎.恻或歪斜恻族装配歪斜.侧盖间隙共挤管与网施间隙大于Imm34漏打铜针恻盖漏打铜针线材断裂线材断裂Metalpart铝材ITEM耐DESCRIPTION描述ReferencePictureDEFINITION良品不良品CRIMAJMIN变形铝材光源板槽变形开裂铝材开裂脏污铝材表面脏污.漏冲孔铝材表面漏冲孔披锋铝材端而披怦1.edPCB/FluorescentTube光源板/灯管
31、ITEM项目DESCRIPTION描述ReferencePictureDEFINITION良都不良品CRIMAJMIN色差支架产品之间存在色差单个产品不问段存在色差灯珠偏移灯珠偏移三,喷码过期灯管喷码H期超过组装生产11期1个季度.不接受.（本季度可以运用上个季度产品）Pq灯管黑头灯管用头灯管无法转动灯管铜针无法卡入支架卡槽内、组合协作异样、无法转动*Accessories/附件ITEMDESCRIPTION描述ReferencePictureDEFINITION良品不良品CRIMAJMIN公母插实配公母播实配利用针规进行GoNo-Go检验）,装配松动公母辅实配,装配过紫公母插头眼，点亮不亮转接头实配公母辅实配，装配松动公理输
