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1、Basic Capillary Design Rules （劈刀基本设计规则）,Basic Capillary Design Rules,The Free Air Ball FAB is centered inside the capillary chamfer . （金球被真空吸入劈刀内切角处）,Bonding Sequence（焊线顺序 ） Cycle 1（第一步）:,The Free Air Ball FAB is cen,Ball Bond Formation （球形形成）,Bonding Sequence （焊线顺序 ） Cycle 2 （第二步） :,Ball Bond Forma
2、tion,After looping formation, cycle performs stitch bond profile. （弧度形成后，焊接 第二焊点）,Bonding Sequence（焊线顺序）Cycle 3 （第三步） :,After looping formation, cycle,Tail Formation（尾丝形成）,Bonding Sequence（焊线顺序） Cycle 4（第四步）:,Tail Formation（尾丝形成）Bonding Se,Detach tail from the stitch.（从第二焊点处拉断尾丝）,Bonding Sequence （焊
3、线顺序） Cycle 5（第五步）:,Detach tail from the stitch.（从,Free Air Ball FAB Formation（打火烧球形成金球）,Bonding Sequence （焊线顺序） Cycle 6（第六步）:,Free Air Ball FAB Formation,Capillary Travel Path Forming a Typical Loop Profile（劈刀行程路线形成弧度形状）,Looping Formation（弧度形成）:,Capillary Travel Path Forming,Capillary dimensions aff
4、ects the ball bond formation（影响第一焊点的劈刀尺寸参数）:,T,FA,H,CD,OR,1st Bond (Ball) （变形后的金球）,CA,Capillary dimensions affects t,Hole Size (H)（孔径）,H,WD,H（孔径）= WD （线径）+ 40%10%Recommended（推荐）: H = 1.4WD For Fine Pitch（小间距）: H = 1.3WD (min),Hole Size (H)（孔径）HWDH（孔径）= WD,Chamfer Diameter (CD)（内切角直径）:,CD MBD（变形后的金球直
5、径）/1.2 (BPO铝垫开窗 -*10m)/1.2 H孔径+10m,*10m clearance includes machine/operator error, capillary tolerance（ 10m包含设备/操作者的误差，劈刀尺寸的公差）,CD,MBD,Chamfer Diameter (CD)（内切角直径）:C,Chamfer Angle (CA)内切角角度:,CD,MBD,MBD,CD,CA(70),CA(120),Bigger（大） CA - Bigger MBD,*With the same（相同） CD, H, FAB & WD,Smaller（小） CA - Sma
6、ller MBD,Chamfer Angle (CA)内切角角度:CDMBDM,Inner Chamfer IC Function （内切角的作用）,FAB Centering（金球定中心）,Resultant from US Transfer（与超声波传递的界面）,Inner Chamfer IC Function,T,FA,OR,Capillary dimensions affects the stitch bond formation （影响第二焊点的劈刀尺寸参数） :,2nd Bond (Stitch),TFAORCapillary dimensions affe,Stitch Len
7、gth formed by T, CD and OR（鱼尾长度由T, CD and OR形成）,WD,OR,SL,T,Stitch Length formed by T, CD,OR - FA Combination（结合）:,Smaller（小） FA Bigger （大） OR,OR,OR,FA,FA,Bigger （大） FA Smaller （小） OR,OR - FA Combination（结合）:Sm,Stitch Profile based on Outside Radius (OR)（第二焊点形状基于外切角半径）：,Reduced weld (stitch) length f
8、or big OR （大OR减少鱼尾长度）,WD,OR,OR,Stitch Profile based on Outsid,Maximum Computed OR （最大的计算OR）,OR(max) = (T-CD)/2cos(TA/2)/cos(TA/2+FA)tan(90+TA/2+FA)/2,OR(max),(T-CD)/2,TA/2,FA,Maximum Computed OR,OR based on（ 基于）Tip Diameter (T):,OR,FA,WD,T OR,360m330-300m250-200m180-165m150-130m120-110m100-75m70m,T,
9、=75m=64m=51m=38m=30m=20m=12m=10m,OR based on（ 基于）Tip Diameter,CD Termination（终止） of the Stitch (鱼尾）:,CD Termination（终止） of the,First Bond (Ball Formation):第一焊点形成,Free Air Ball,Mashed Ball,First Bond (Ball Formation):第一,Free Air Ball空气球 = Mashed Ball变形球:,Free Air Ball,Mashed Ball Diameter,FAB,MBD,Vol
10、体积FAB = Vol体积MBD,VolFAB,VolMB,Free Air Ball空气球 = Mashed Ball,Free Air Ball空气球 = Mashed Ball变形球（体积）,FAB,VolFAB = VolMB,CD,CA,H,MBD,1,2,3,VOL2,VOL3,+,+,VOLFAB,=,VOL1=3H2(H-WD)/16,VOL1,VOL2= (CD3-H3)/24tan(0.5CA),VOL3= MBD2(MBH)/4,MBH,WD,VOLFAB=FAB3/6,+,+,=,Free Air Ball空气球 = Mashed Ball,FAB=MB Volume
11、Equation综合:,VolFAB = VolMB,FAB,FAB3/6 = 3H2(H-WD)/16 + (CD3-H3)/24tan(0.5CA) + MBD2(MBH)/4,=,FAB3 = 18H2(H-WD)/16 + (CD3-H3)/4tan(0.5CA) + 3MBD2(MBH)/2,FAB=MB Volume Equation综合:VolFA,Critical（临界） Loop Height (CLH):,CLH,BNA,High Reverse Loop,Normal Loop,Critical（临界） Loop Height (CLH),Tip Diameter (T)
12、:,T,T(max) = 2BPP-WD-(2LH-WD)tan(TA/2)-24,BPP,WD,LH,TA(MTA or BNA),Tip Diameter (T):TT(max) = 2BP,Tip Diameter (T):,T,T CD+ 2OR,BPP,WD,LH,TA(MTA or BNA),OR,Tip Diameter (T):TT 2BPP-WD-,Tip Diameter (T):,TA/2,WD + clearance (e),T/2,a,b,BPP,LH - MBH,T/2 = BPP - a - b,T(max) = 2BPP - (WD+e)cos(TA/2) - 2LH-2MBH-WD-e+(WD+e)sin(TA/2)tan(TA/2),T/2 = BPP - (WD+e)/2cos(TA/2) - LH-MBH+(WD+e)/2+(WD+e)/2sin(TA/2)tan(TA/2),Tangential assumption.,TA/2,(WD+e)/2,Tip Diameter (T):TA/2WD,
