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1、,NEA Materials Engineering,Jun 25,2009,1,2,3,4,5,6,Agenda,NEA Materials Engineering,NEA Materials Engineering Responsibilities,Materials&Engineering Standard Description,GEOPAP Manual&LCC RFQ Process,Materials Approval Process,Substance Of Concern,Vehicle Materials Fundamentals,1,2,3,4,5,AgendaNEA M
2、aterials EngineeringNEA 材料工程部工作职责材料标准与工程标准描述汽车材料基础知识GEOPAP 手册&LCC 项目报价流程材料批准流程,6,需申报物质,Title,NEA Materials Engineering Responsibilities,NEA stands for North-East Asia,mainly covering China,Korea and Japan.,Correlate NEA materials standards to Chrysler standards,Approve local materials standard&estab
3、lish local materials catalog,Approve local materials supplier and manufacturing process,Identify and approve third-party testing lab in NEA region,Conduct failure analysis and provide corrective action,Provide technical support to NEA local suppliers for SOC issue,Technical support to NEA Engineerin
4、g,SQE,and PS,Support GEOPAP process implementation,Title,NEA Materials Engineering Responsibilities,NEA 代表东北亚，主要包括中国，韩国及日本。NEA地区材料标准与Chrysler材料标准之间的对照,批准本地材料及建立获得批准的材料库,批准本地材料供应商及相应制造工艺,批准NEA地区的第三方材料实验室,失效分析及改进措施,支持NEA地区供应商对有害物质的申报,NEA工程部技术支持,支持GEOPAP流程的执行,Materials&Engineering Standard Description,
5、Title,-Materials&Engineering Standard Classification,Chrysler Standards(克莱斯勒标准),MS Material Standard 材料标准,PF Performance Standard 性能标准,PS Process Standard 工艺标准,CS Characteristic Standard 特殊标准,LP Laboratory Procedure 试验过程,CEP Corporate Engineering Publication 公司标准工程文献,International Standards(国际标准),AS
6、TM ASME AWS SAE DIN ISO JIS GB JB.,Materials&Engineering Standard Description,Title,-Materials Standard Definition,MS-Material Standard（材料标准）,A Material Standard is a detailed specification thatshould clearly and accurately defines the materialrequirements and acceptance criteria for the,purchasing
7、of production materials and parts usedto manufacture Chrysler products.,一个材料标准是一个详细的规范。它应该能清楚准确地定义用于制造克莱斯勒产品的材料或零件的性能要求及接受标准.,1.,2.,4.,5.,6.,7.,Materials&Engineering Standard DescriptionTitle-Materials Standard ContentEnvironmental and Safety InformationMaterial Properties Requirements,3.,Test Metho
8、ds,Manufacturing ProcessesCertification of ComplianceInspection and Rejection ProceduresEASL(Engineering Approved Source List)It is not desirable for Materials Standard to include part functional tests.The properties in the direct material specification should not apply to thefinished part,otherwise
9、 specified.The direct material is qualified for suitability in the finished part throughproduct validation testing.Materials and Product Engineering communicate to understand the generalapplication requirements,specific special requirements of the part,anddiscuss material options.,7.,Materials&Engin
10、eering Standard DescriptionTitle-Materials Standard Content,1.2.3.4.5.6.,环境与安全信息材料性能要求测试方法制造工艺资质证明检测及拒绝流程,工程批准来料清单材料标准不提倡包含零部件的性能要求除非另有规定，原材料标准应不能适应于零部件。通过产品批准测试来验证原材料.与产品工程师交流理解零部件的一般应用要求及特殊应用要求，并讨论材料选项。,Title,Materials&Engineering Standard Description,PF-Performance Standard（性能标准）,A Performance St
11、andard is a detailed specification containingperformance requirements of a mechanical,electrical,orother unit installed on the vehicle.Performance Standardssupplement the requirements of a CATIA Model,EngineeringGraphic Overview or AMPS.,一个性能标准是一个详细的规范。它应包含零件的机械性能要求，电气性能要求，及其他安装在车上的性能要求。性能标准补充了CATIA
12、模型，工程图或自动制造计划系统的要求。,Title,Materials&Engineering Standard Description,PS-Process Standard（工艺标准）,A Process Standard details the specification of a productionprocess to be followed in processing a part to achieve asatisfactory result.Process Standards cover manufacturingtechniques or requirements and d
13、efine a specific procedureto assure a satisfactory result.,工艺标准详细的规定了制造工艺。在生产过程中需按照该工艺生产满意的产品。工艺标准包含制造技术及要求并定义特定的流程确保满意的结果。,Title,Materials&Engineering Standard Description,CS 特征标准,A Characteristic Standard is a standard used in specialcases to describe general characteristics,applicable to awide ra
14、nge of products or processes.,特征标准用于特殊的情况描述一般特征，适用于大范围的产品或流程。,CS-9800-GENERAL INFORMATION,CS-9003-ENVIRONMENTAL,HEALTH,AND OCCUPATIONAL SAFETY,REQUIREMENTS FOR REGULATED,SUBSTANCES OR PROCESSES AND PRODUCT RECYCLING REPORTINGREQUIREMENTS,Title,Materials&Engineering Standard Description,The purpose o
15、f CS-9003,Is to ensure that government and Chrysler LLC environmental andoccupational health requirements for regulated substances,recyclability,recycled content,and related labeling/identification are effectivelycommunicated and managed.,This standard applies to materials,parts,components and vehic
16、le sub-systems provided to,or manufactured by,Chrysler LLC,its subsidiaries,suppliers and sub-suppliers for production,preproduction,prototype,pilot,developmental,carryover,original equipment,service and after-market parts and materials,Title,Materials&Engineering Standard Description,CS-9003应用目的,确保
17、能有效地沟通及管理政府与克莱斯勒对受控的物质，再循环能力，再循环内容，及相应标识的环境及职业安全的要求。,该标准应用于用于生产、预生产、原型、发展、原始设备、服务及售后零部件的材料、零部件及整车子系统。该材料、零部件及整车子系统不论是提供给克莱斯勒及其子公司、供应商或下级供应商还是由克莱斯勒及其子公司、供应商或下级供应商制造的。,Title,Materials&Engineering Standard Description,CEP Corporate Engineering Publication,公司标准工程文献,A CEP is a document intended to commun
18、icate generalengineering information.,CEP用于传达一般工程信息。,CEP includes many metal survey.,CEP 包含许多技术调查表.,Examples,CEP-047-ALUMINUM CASTING SUPPLIER SURVEYCEP-034-FORGING SUPPLIER SURVEY,CEP-032 STEEL MILL METALLURGICAL SURVEY,Title,Materials&Engineering Standard Description,LP Laboratory Procedure（试验步骤）,
19、A Laboratory Procedure is a detailed description for testingrequirements within a standard.,试验步骤详细地描述了测试要求。,GEOPAP Manual&RFQ Process4.Implementation,3.Development2.Quote Process,5.Post LaunchSupport1.RFQ Creation,GEOPAP Manual&RFQ Process,Handle queries on,materials/Coating/finishingrequirements wi
20、th Suppliers,-Material Sign Off,-Any deviation should behighlighted.,-Resolve open issues.,GEOPAP Manual&RFQ Process,-Visit/audit supplier capability.,-Evaluate Testing facility and testing capability-Identify gaps and get action plan from supplier.,Title,GEOPAP Manual&RFQ Process,Pre-quote Phase,-T
21、o ensure that all Engineering requirements have been understood andconsidered by the supplier for quoting.-GEO Materials Engineering,will assist during this process in handling queries onmaterials/Coating/finishing requirements with Suppliers,Post-quote Phase,-To ensure that Supplier has met all eng
22、ineering requirements.-To resolve open engineering issues with Supplier-GEO Materials Engineering,-Material Sign Off to ensure selection of material,heat treatment,protective coating and process details of the proposed part match withthe current part requirement.,-Any deviation from the current prac
23、tice to be highlighted by the supplierand approved by AH/GEO Materials Engineering.,-Track materials or Manufacturing Process related open issues withSupplier and work with AH Materials Engineering for resolution.,Title,GEOPAP Manual&RFQ Process,报价前阶段,-确保供应商的报价是基于理解并考虑了所有工程要求的前提下报价的。,-GEO 材料工程部,在报价过
24、程中，材料工程部将处理供应商关于材料，镀层及加工要求的询问。,报价后阶段,-确保供应商的报价产品满足所有工程要求。-和供应商一起解决工程方面的问题。,-GEO 材料工程部,-确保供应商不论是在材料的选择，热处理，保护层，还是在零件的制造工艺上都能满足现有零件的要求。,-任何与现有产品的偏差供应商都需标明并得到AH/GEO材料工程部的批准。,-与供应商一起跟踪有关材料或制造工艺的工程问题，并与AH材料工程部一起解决这些工程问题。,Title,GEOPAP Manual&RFQ Process,Source Evaluation Phase,-To assess the overall capab
25、ility of the Supplier specific to the parts in RFQto meet Chrysler product,process,development,project management,quality and logistic requirements.-GEO Materials Engineering,-Visit Supplier location and audit their manufacturing capability,such asmanufacturing equipment,manufacturing process and ce
26、rtificationoperator.,-Evaluate the testing facility and testing capability with respect to the partin consideration.,-Identify gaps and get action plan from Supplier to close the gaps.,Development Phase,-To ensure that the parts developed by Supplier meet Chrysler requirements.-To ensure all stages
27、of Component Development are covered with properreviews and approval at every stage.-GEO Materials Engineering,-All raw Material Suppliers must be audited and approved as a sourcebefore materials may be submitted for material approval.,-Manufacturing capabilities of material shall be assessed to ach
28、ieve thevarious product quality levels and also meet the requirements specifiedin the Chrysler Materials Standard.,Title,GEOPAP Manual&RFQ Process,供应商认证阶段,-评价供应商的总体能力，具体的就是评价供应商报价中的零部件能否满足克莱斯勒关于产品，工艺，研发，项目管理，质量及运输等要求。-GEO 材料工程部,-实地参观供应商并考察供应商的生产制造能力，例如制造设备，制造工艺及具备一定资格证书的操作工。-评估供应商的测试设备及检测能力。,-确认分歧并从
29、供应商处获得改进计划从而解除分歧。,发展阶段,-确认供应商研发的零部件满足克莱斯勒的要求。,-确认零部件研发的所有阶段都被覆盖，并每一阶段都被批准过。,-GEO 材料工程部,-在材料被批准前，所有的原材料供应商必须被克莱斯勒材料工程部审查并批准过。,-应评估材料的制造能力能制造出不同产品质量的级别，也能满足克莱斯勒材料标准规定的要求。,No,No,No,Materials Approval Process,Materialsubstitution andprocess approvalin LCC projects,Is a new raw materialsupplier or new pr
30、oductionline to Chrysler?,Send appropriate MS/PSto suppliers andcommunicate withsuppliers about MS/PSand Chrysler approval,Can supplier doall of tests in house?,Yes,Certify thesuppliers test lab,process,YesAsk the suppliers tofill the survey formor on-site audit,Certify new 3rdparty test lab,NoAsk s
31、upplier to dotests in Chryslerapproved test lab,Can the supplierLab be accepted?Yes,Top 10Material/ProcessStandards,Source local top 3suppliers for eachstandard groups,YesCan supplier beacceptable?NoReject,Can ChryslerApproved test labdo all of tests?YesFollow up and,review testreportsYes,Approvalfr
32、om NEA Material,Does meetChrysler MS/PS?NoReject,否,是,否,否,是,Materials Approval Process,LCC项目中材料代用及制造工艺批准,是新原材料供应商或新制造工艺？,把相应的材料标准、工艺标准发给供应商，并与供应商进行技术交流。,供应商自己能否检测所有测试项目？,考核供应商内部实验室,是,否,要求供应商在克莱斯,能否接受供,要求供应商填技术,勒认证的第三方测试,应商实验室,调查表并实地考察认证新的,是,第三方实室,是,常用材料或常用工艺流程的批准,寻找当地前3的供应商,能否接受供应商的能力否Reject,能否测试所有项目
33、？是阅览,测试报告,NEA材料认可,能否满足MS要求？否Reject,Main Organic Materials and Process Approval,Plastic and Textile approval process,LP-463DB-16-02 PLASTIC AND TEXTILES MATERIAL SUPPLIER CAPABILITIES SURVEYLP-463DB-16-01 PLASTIC MATERIAL APPROVAL PROCESSLP-463DB-16-03 SOFT TRIM MATERIAL APPROVAL PROCESSCS-9800 Item
34、3.3 Plastic Material ApprovalNEA Material Engineering On-site AuditConduct test and submit the test reportFinal approval,Rubber approval process,MS-Rubber MANUFACTURING AUDIT CHECKLIST(APPENDIX D),MS-Rubber SOURCE/MATERIAL APPROVAL CHECKLIST(APPENDIX A),MS-Rubber PRE-MATERIAL SUBMISSION PROGRAM INFO
35、RMATION FORM(APPENDIX B)CS-9800 Item 3.2 Rubber Material ApprovalNEA Material Engineering On-site AuditConduct test and submit the test reportFinal approval,Plating process approval process,PS-8810 Chrysler Plastic Plated Part Certification Form(Appendix A)PS-8810 Certification Test Result From Form
36、(Appendix B)NEA Material Engineering On-site AuditConduct test and submit the test reportFinal approval,主要有机材料和工艺批准流程塑料和织物材料批准流程 LP-463DB-16-02 塑料和织物材料供应商能力调查表 LP-463DB-16-01 塑料材料批准流程 LP-463DB-16-03 织物材料批准流程 CS-9800 Item 3.3 塑料材料批准 材料工程师现场审核 测试并提交试验报告 最终批准橡胶材料批准流程 MS-Rubber 生产线现场审核清单(附表 D)MS-Rubber
37、材料批准清单(附表A)MS-Rubber 材料批准的项目信息表(附表B)CS-9800 Item 3.2 橡胶材料批准 材料工程师现场审核 测试并提交试验报告 最终批准电镀工艺批准流程 PS-8810 塑料电镀件批准表格（附表 A）PS-8810 测试项目和要求(附表B)材料工程师现场审核 测试并提交试验报告 最终批准,LP-463DB-16-01,LP-463DB-16-02,LP-463DB-16-03,CS-9800,MS-Rubber,PS-8810,Plating Audit Form,CPN-INDEX,CPN-INDEX(Chrysler Plastic Number Index
38、)Its Chrysler approved plastic material source list,Its priority the suppliers choose plastic materials from CPN-INDEX,If the suppliers propose other plastic materials not approved by Chrysler,the,suppliers need work with plastic material suppliers to get material approvedby Chrysler,Over 309 pages
39、of Approved CPNs,CPN-INDEX,CPN-INDEX(克莱斯勒塑料材料编号),它是克莱斯勒塑料材料批准清单,供应商应优先在此清单中选择塑料材料,供应商推荐的材料如果不在此清单中，供应商需要和原材料供应商一起协作以确保推,荐的材料获得克莱斯勒的批准。,批准的塑料材料编号现 已达300多页,CTN-INDEX,CTN-INDEX(Chrysler Textile Number Index)Its Chrysler approved textile material source list,Its priority the suppliers choose textile mat
40、erials from CTN-INDEX,If the suppliers propose other textile materials not approved by Chrysler,the,suppliers need work with textile material suppliers to get material approved byChrysler,Over 60 pages of Approved CTNs,CTN-INDEX,CTN-INDEX(克莱斯勒织物编号),它是克莱斯勒织物材料批准清单,供应商应优先在此清单中选择织物材料,供应商推荐的材料如果不在此清单中，供
41、应商需要和原材料供应商一起协作以确保推,荐的材料获得克莱斯勒的批准。,批准的织物材料编号现 已达60多页,Approved 3rd Party Material Test Lab,Substance of Concern,Legal Requirements法规规定,Substances of Concern(SoC)Process Overview有害物质流程概述Reporting Tools,报告工具,International Material Data System(IMDS)Overview国际材料数据系统(IMDS)概述,Global Automotive Declarable S
42、ubstance List(GADSL)Overview全球汽车用申报物质清单(GADSL)概述Chrysler Requirements克莱斯勒的要求,u,u,u,u,u,u,u,u,u,u,u,u,u,u,u,Substance of Concern Legal Requirements,End of Life Vehicle Directive(ELV)关于报废汽车的技术指令(ELV),Stake Holders:Automotive Industry利益相关对象：汽车行业Enacted July 01,2003,2003年7月1日颁布,Waste Electrical and Elec
43、tronic Equipment(WEEE),废电器及电子设备指令(WEEE),Stake Holders:Consumers Electronics利益相关对象：电子产品消费者Enacted July 01,2006,2006年7月1日颁布,Not a single market Directive meaning EU states can enact requirements as minimums and have morestringent requirements,非单一市场指令表示欧盟成员国既可以制定更为严格的指令。,Restriction on use of Hazardous
44、 Substances(RoHS),限制使用某些有害物质指令(RoHS),Consumer Electronics电子产品消费者,Enacted July 01,2006,2006年7月1日颁布,Single market Directive meaning all EU states must enact requirements equivalently.单一市场指令，表示所有的欧盟成员国必须制定相同内容的指令。,CA SB 20/50(Electronic Waste Recycling Act of 2003)incorporates RoHS bans加利福尼亚 SB 20/50(电
45、子废品再生法 2003)与RoHS的禁令进行了合并,Stake Holders:Consumer Electronics利益相关对象：电子产品消费者Enacted in July 2006,2006年7月颁布,u,u,u,”,Substance of Concern Legal Requirements,ME,VA&MN have electronic waste bills on CRTs.,缅因州，弗吉尼亚和明尼苏达州制定了关于阴极射线管的电子废品草案。NM has bill for computer waste study.,新墨西哥州制定了关于计算机废物研究的草案。,CA,ME,HI&
46、MI have brominated flame retardants banned.Doesn t include deca-PBDE.,加利福尼亚、缅因、夏威夷和密歇根已经禁止了溴化阻燃剂的使用。但十溴化二苯醚不在禁止范围之内。,Japan(JEITA backed by popular demand)is driving the elimination of Pb from electronics.日本(日本电子信息技术工业协会在普通民众的支持下)试图将铅从电子产品中去除。,Stake Holders:Consumer Electronics(Catalog might include
47、Automotive Electronics),利益相关对象：电子产品消费者（电子产品清单中也可能包括汽车电子产品）,Chinas RoHS-Ministry of Information Industry Management Methods for Pollution Prevention&Controlin Electronic Information,中国的RoHS 信息产业部制定的电子信息产品污染控制管理办法,Stake Holders:Consumer Electronics(Automotive Electronics devices might be included),利益相
48、关方：电子产品消费者（汽车电子产品也可能包括在内）,Forecasted legislation implementation:July 01,2007 Delayed and date is TBD向外宣称的立法生效日期：2007年7月1日 延迟。具体时间待定,Any product sold to china have to show testing result of compliance,任何在中国出售的产品必须出具相关符合规定的测试结果,Korea-Released The Act for Resource Recycling of Electrical/Electronic Pro
49、ducts and Automobiles,Equivalent to the ELV and RoHS/WEEE European directives,韩国-电子电器设备及车辆的资源回收法令-相当于欧盟的报废汽车的技术指令和RoHS/废电器急电子设备指令,Stake Holders Automotive and Consumer Electronics,利益相关方：汽车行业和电子产品消费者Forecasted enactment date July 01,2007颁布时间 2007年7月1日,Taiwan and Korea are also considering RoHS legisl
50、ation Korea officially released documentation台湾和韩国也将RoHS法案列入了议事日程 韩国已经正式对外发表了官方文件,er,er,cov,cov,Re,Re,Re,-us,e,回,回收,再利,用,增加,减,Substance of Concern Legal RequirementsProduct legislation and resulting customer requirements are driving need for disclosure ofmaterials and substances contained in compone
