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1、The Design of the Welding Junetion Clamp of MotorcarAbstractThe text introduces the design method and construction of the welding junction clamp of motorcar. KeyWords: Weldingassembly Base Clamp Loeation 1. Introduction Assembly and welding fixture in the automotive body assembly and welding product
2、ion line of critical process equipment related to manufacturing quality of the car. In welding production. Assembly and welding fixtures in addition to the completion of this process the parts assembly, positioning, the also served as a test and calibration procedures on the Road, welding parts weld
3、ing quality of the task, so its design and manufacture of the welding process affects the level of automobile production capacity and product quality.Automotive style vary, welding fixture shape and thus vary widely, but in the design, manufacture, adjustments have in common, you can learn from each
4、 other. 2. the structural design of welding fixture Fixture structural design, to ensure that the folder has a good convenience of operation, clamping positioning reliability. Fixture manufacturers also adjusted to ensure easy integration of various parts of the structure surface should allow suffic
5、ient room for adjustment to ensure the three-dimensional adjustable. Ensuring the accuracy of the welding quality and welding under the premise of the structure of fixture should be as simple as possible. Fixture design is usually the general use of welded structures, the basic component is divided
6、into three parts, namely base, support the positioning part, clamping parts, for each specific fixture positioning support base and some of the general use of 10 to 20 mm thick steel plate welded structure A3.Clamping part of the normal 10 mm with a thickness of about 45 combination of welded steel
7、plate. Pneumatic and manual clamping part of the two, according to the size of car production clamping method to determine the general high-volume pneumatic clamping, then manually clamping can be used as auxiliary clamping; small quantities in order to reduce the cost of manually clamp mode. Manual
8、 clamping is usually manually fast clip, manual quick clip of their products has become the standard, type and quantity needed can be purchased in the market. For some fixtures require apneumatic clamping, but direct use of pneumatic clamping. May damage the workpiece, then, can be manually pressed
9、first place, to give a pneumatic clamping force to clamp the workpiece, which is manual - Pneumatic J the fixture clamping system is installed on a large platform, all guaranteed fixture in the welding position of welding conditions should be consistent with the design of the workpiece coordinate di
10、mensions, which involves the positioning fixture benchmarks. 3 assembly and welding fixtures benchmarks and their choice of support surface 3.1 t flip-chip benchmark test fixture Each fixture must be a fixture coordinate system, in this coordinate system, the coordinates of its base of support size
11、should be supporting the workpiece and the coordinates corresponding to the same size. Fixture coordinate system is established based on fixture side of the child base. Because the whole fixture system to guarantee a space auto welding pieces of three-dimensional coordinate system, so this system in
12、 all of the fixture must have a common benchmark, this benchmark is the fixture to install platform that is the X, Y Zuo Biao, each specific fixture in platform location, the corresponding height shall coordinate Z, so that three-dimensional XYZcoordinate system is established. In order to facilitat
13、e the installation and measurement fixture, install the platform must have the coordinates of reference, there are generally three types of structure below: 3.1.1 The quasi-hole method Tomb Installation of platform design is the four reference holes, each hole in the center of the two connection lin
14、es form a coordinate direction, the four holes constitute the coordinates of two perpendicular lines. This, XY plane coordinate system on the set. The establishment of this benchmark is relatively simple, easy to process, but the measurements used in conjunction with the base block. Base block is a
15、rectangular block size of the amount of accurate measurement, the platform is installed into the base hole in the base marketing, reference block off a side close to the two benchmarks to form a coordinate direction. 3.1.2 V-type to be law This approach is in the process to install the platform into
16、 each of two 90-degree V-groove, which V-groove of a plane surface perpendicular to the installation of platform, such plane perpendicular to the platform, the two V-groove groove the surface of the form XY plane coordinate system. 3.13 reference block method Reference block using the side perpendic
17、ular to the two constitutive three-dimensional XYZ coordinate system, usually a fixture base with 3 to 4 blocks can be directly installed on theplatform can also add a bearing fixed to the fixture platform, but requires reference block The last plane to control the height must be consistent with the
18、 direction. Manufacturing base to adjust the block in front of the two methods is relatively difficult, but the measurement is convenient, especially the use of CMM measurements. Block method with a benchmark of installation platform plane processing requirements are relatively low, a larger size of
19、 the installation platform should use this method. 待添加的隐藏文字内容33.2 The choice of bearing surface Bearing surface should be used when welding pieces are fixed on the surface of the cut plane to plane and install the platform angle is not greater than 15 degrees on the surface. As far as possible the d
20、etection surface and welding pieces of the same, flat surface as far as possible in order tofacilitate processing and adjustment . Structure should be designed bearing surface can be easily processed, with the number of modules for the product can be used to process bearing NC surface, in the design
21、, the car coordinate Xi point was not necessarily suited fixture bearing surface with NC, which requires supporting the fixture block access point S as the base, the establishment of a digital surface, this surface should be consistent and be the Bearing surface, so that when it was manufactured to
22、S base point for NC machining, precision machining and assembly debugging easy. 4. positioning the workpiece The general location of the workpieces to holes or obvious surface features as the positioning reference surface. The positioning pins are commonly used components. Fixture positioning sub-ac
23、tivities, and fixed positioning of two, for some jobs, in order to facilitate the workpiece into and out, positioning the form of optional activities, events or block pin positioning structure of the form sub-pneumatic and manual, in principle, put the workpiece seeded, positioning pieces to open in
24、to the workpiece, the positioning pieces out, and then clamp; workpiece removed, the position to return items before and after clamp release. Activities can be used locate pieces of the movement structure of pan-type or flip-style, pan-type structure is usually given priority. 5 welding pieces of th
25、e station transfer between Most auto welding parts to be welded in several station, so it needs transmission device, usually to avoid interference welding fixture, the workpiece in the transmission before the first piece rises, which requires use elevator, lifting bodies Gear rack, four-link, etc.,
26、rack and pinion drive structure processing and link structure are not as good. usually link structure Station transmission between the institutions, there are several forms, ie gear and rack transmission organizations, non-rod cylinders, transmission organizations, rocker transfer institutions, beca
27、use form is the reciprocating motion, rocker transfer agencies are from manufacturing to commissioning better than the others, so common rocker transfer agencies. 6 Conclusion Automotive Welding Fixture many concrete structure, this is only in recent years, some of them work experience, along with the development of Chinese automobile industry on the requirements of more and more welding fixture, welding fixtures principle is simple, but real design and manufacture high-quality welding fixture system is a complicated project, I hope, serve this article.
