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1、前 言诚力公司1#焦炉为TJL4350D型焦炉，其特点为双联火道、废气循环、焦炉煤气下喷、空气侧入，本方案是为其烘炉而制定的。烘炉是焦炉投产前重要而复杂的工艺技术过程，其质量的优劣对焦炉的寿命有着至关重要的影响。因此，对烘炉工作必须给予高度重视，严格按制定的烘炉计划焦炉的升温管理。烘炉干燥期要将砌体中几百吨水分驱出，升温应缓慢，按照国内现有焦炉的烘炉实践，干燥期（100前）选定9天。100后的升温期的确定是根据 诚力公司的焦炉硅砖膨胀曲线及采用最大日安全膨胀率计算而得，100950升温期为61天，烘炉时间共70天。（以950为界） 本方案采用气体方式烘炉；750-800转为焦炉内部加热升温，焦
2、炉炉温大于950后开始扒火床装煤。 测温从常温至烘炉结束，连续使用高精度的热电偶进行温度检测。约800后采用高温计测温并拆除烘炉测温设备。1.1烘炉人员组织 烘炉指挥部（管理、技术人员5人）铁件组 热修组 升温班 调火组 统计员16人（包括组长1人） 2人（可选配） （班长13=3人） 2人（废气分析） 1人 看火工 烘烟囱（初期） 测温工 值班电工配合 123=36人 23=6人 35=15人 1.2烘炉期间工作要求： 1.2.1在烘炉期间各小组每天要按规定完成炉温测量、调节、铁件调整、检查炉体密封等各项工作，认真填写相关检测数据，并完成指挥部交付的其它任务。 1.2.2烘炉升温班必须按升温
3、计划升温，如没有完成升温要求或炉温出现异常情况，要及时反应并采取相应措施。 1.2.3铁件组要按规定及时测调铁件，确保炉体正常膨胀，如出现异常情况，要及时向升温组及指挥部反应。1.2.4烘炉指挥部每天要安排人员检查炉体各部位的密封情况，发现问题要及时处理，确保炉体正常升温。1.2.5在烘炉期间，每天早晨8：30召开烘炉碰头会，由烘炉升温组、铁件组、介绍前一天的炉温、炉体膨胀、煤气压力等情况及存在的问题，协调相关工作。如有重大问题，则向焦化工程指挥部汇报或由指挥部临时召集会议研究决定。 2、焦炉烘炉图表制定2.1、硅砖的线膨胀 制订烘炉升温曲线用硅砖膨胀率数据。 本方案所采用的砖样热膨胀率数值是
4、诚力公司提供的。2.2、烘炉图表制定原则2.2.1、干燥期 根据经验，干燥期确定为9天。在保证在烘炉不熄火的前提下，尽量减少烘炉气流的阻力，适当增加吸力以保证炉体水份的正常排出。2.2.2、升温期的膨胀率 根据诚力公司焦炉用砖特性，升温期最大日平均膨胀率:300前采用0.035%，300后采用0.040%。2.2.3控制烘炉各阶段煤气燃烧的空气系数，确保炉体高向按比例膨胀。2.2.4、要尽可能发挥大棚的保护作用。炉顶温度至250后方允许拆大棚。2.2.5、至正常加热前，小烟道温度必须小于400。2.3烘炉图表制定燃烧室砖样在计划温度下的膨胀率（%） 表2-1序号计划温度G626#G609#G6
5、21#累计间隔累计间隔累计间隔间隔最大值 常温500.0250.0250.0270.0270.0340.0340.03450750.0520.0270.0520.0250.0700.0360.036 751000.0880.0360.0840.0280.1010.0310.036 100125 0.1360.0480.1270.0370.1640.0630.063 1251500.2000.0640.1800.0530.3070.1430.143 1501750.3030.1030.2920.1120.4240.1170.117 1752000.4070.1040.4210.1290.5210
6、.0970.129 2002250.4900.0830.4950.0740.6490.1280.128 2252500.5790.0890.5820.0870.8280.1790.179 2502750.6800.1010.6820.1000.8870.0590.101 2753000.8730.1930.8660.1840.9210.0340.193 3003250.9650.0920.9530.0870.9510.0300.092 3253501.0090.0441.0010.0480.9810.0300.048350375 1.0400.0361.0320.0311.0050.0240.
7、0363754001.0730.0331.0630.0311.0310.0260.0334004251.0990.0261.0910.0281.0570.0260.0284254501.1250.0261.1150.0241.0800.0230.0264504751.1500.0251.1420.0271.1010.0210.0274755001.1700.0201.1620.0201.1180.0170.0205005251.1910.0211.1850.0231.1370.0190.0235255501.2100.0211.2020.0171.1540.0170.0215505751.22
8、60.0161.2350.0331.1750.0210.033575600 1.2410.0151.23501.1940.0190.0196006251.2600.0191.2520.0171.2210.0170.0196256501.2780.0181.2720.0201.2450.0240.0246506751.3000.0221.2940.0221.2570.0120.0226757001.3120.0121.3040.0101.2660.0090.0127007251.3200.0081.3140.0101.2710.0050.0107257501.3300.0101.3240.010
9、1.2790.0080.0107507751.3400.0101.3330.0091.2890.0100.0107758001.3550.0151.3480.0151.2990.0100.0158008251.3610.0061.3580.0101.3070.0080.0108258501.3680.0071.3650.0091.30700.0098508751.3730.0051.3720.0071.3090.0020.0078759001.3760.0031.3750.0031.3130.0040.0049009251.3770.0011.3760.0011.312-0.0010.0019
10、259501.3800.0031.3790.0031.309-0.004-0.0049509751.375-0.0051.377-0.0021.306-0.003-0.00597510001.37501.37701.303-0.003-0.003斜道区砖样在计划温度下的膨胀率（%） 表2-2序号计划温度G439#G463#G448#累计间隔累计间隔累计间隔间隔最大值 常温500.030.0300.0230.0230.0270.0270.03050750.0690.0390.0500.0270.0530.0260.039 751000.1110.0420.0850.0350.0860.0330.
11、042 100125 0.1620.0510.1360.0510.1270.0410.051 1251500.2700.1080.1960.0600.1960.0690.108 1501750.3960.1261.2860.0900.3140.1180.126 1752000.5020.2060.3920.1060.4090.0950.206 2002250.5980.0960.4750.0830.4840.0750.096 2252500.7770.1790.5680.0930.5670.0830.179 2502750.8800.1030.6860.1180.6690.1030.118 2
12、753000.9180.0380.8570.1710.8450.1760.176 3003250.9470.0290.9260.0690.9210.0760.076 3253500.9790.0320.9640.0380.9650.0440.044350375 1.0050.0260.9970.0330.9960.0310.0333754001.0330.0281.0280.0311.0270.0310.0314004251.0570.0241.0560.0281.0530.0260.0284254501.0800.0231.0820.0261.0790.0260.0264504751.101
13、0.0211.1050.0231.1020.0230.0234755001.1200.0191.1270.0221.1240.0220.0225005251.1390.0191.1480.0211.1470.0230.0235255501.1580.0191.1670.0191.1660.0190.0195505751.1750.0171.1850.0181.1860.0200.020575600 1.1940.0191.2020.0171.2050.0190.0196006251.2170.0241.2230.0211.2260.0210.0246256501.2430.0261.2530.
14、0301.2520.0260.0306506751.2590.0161.2750.0221.2780.0260.0266757001.2680.0091.2850.0101.2920.0140.0147007251.2750.0071.2910.0061.3020.0100.0107257501.2830.0081.2990.0081.3120.0100.0107507751.2940.0111.3050.0061.3200.0080.0117758001.3060.0121.3160.0111.3350.0150.0158008251.3160.0101.3200.0041.3450.010
15、0.0108258501.3220.0061.3240.0041.3520.0070.0078508751.3240.0021.3290.0051.3590.0070.0078759001.3260.0021.328-0.0011.3620.0030.0039009251.325-0.0011.325-0.0031.3640.0020.0029259501.320-0.0051.3260.0011.3670.0030.0039509751.314-0.0061.323-0.0031.364-0.003-0.00697510001.303-0.0111.319-0.0041.3640-0.011
16、 蓄热室区砖样在计划温度下的膨胀率（%） 表2-3序号计划温度G216#G217#G212#累计间隔累计间隔累计间隔间隔最大值 常温500.0340.0340.0250.0250.0320.0320.03450750.0710.0370.0520.0270.0640.0320.037 751000.1190.0480.0900.0380.0850.0210.048 100125 0.1760.0570.1380.0480.1130.0280.057 1251500.2760.1000.1980.0600.1920.0790.100 1501750.4100.1340.2890.0910.338
17、0.1460.146 1752000.5090.0990.3770.0880.4590.1210.121 2002250.6240.1150.4600.0830.5800.1210.121 2252500.8440.2200.5590.0990.6860.1060.220 2502750.9390.0950.6800.1210.7010.0150.121 2753000.9750.0360.8790.1990.7170.0160.199 3003251.0050.0300.9670.0880.7330.0160.088 3253501.0340.0291.0090.0420.7530.0200
18、.042350375 1.0600.0261.0420.0330.7770.0240.0333754001.0860.0261.0730.0310.8050.0280.0314004251.1100.0241.1010.0280.8290.0240.0284254501.1330.0231.1270.0260.8540.0250.0264504751.1540.0211.1520.0250.8750.0210.0254755001.1730.0191.1720.0200.8940.0190.0205005251.1920.0191.1950.0230.9150.0210.0235255501.
19、2110.0191.2120.0170.9320.0170.0195505751.2300.0191.2320.0200.9530.0190.020575600 1.2470.0171.2490.0170.9780.0250.0256006251.2760.0291.2680.0191.0150.0370.0376256501.3000.0241.290.0221.0410.0260.0266506751.3160.0161.3160.0261.0550.0140.0266757001.3230.0071.3280.0121.0640.0090.0127007251.3320.0091.336
20、0.0081.0690.0050.0097257501.3430.0111.3460.0101.0790.0100.0117507751.3530.0101.3540.0081.0870.0080.0107758001.3650.0121.3670.0131.0990.0120.0138008251.3750.0101.3770.0101.1090.0100.0108258501.3790.0041.3840.0071.1110.0020.0078508751.3830.0041.3890.0051.1160.0040.0058759001.3870.0041.3920.0031.1200.0
21、040.0049009251.3880.0011.3930.0011.117-0.0030.0019259501.387-0.0011.3960.0031.1180.0010.0039509751.3880.0011.391-0.0051.115-0.003-0.00597510001.383-0.0051.39101.110-0.005-0.005 2.3.1烘炉天数计算与确定烘炉天数计算见表2-4烘炉天数计算与确定 表2-4序号各区间计划温度（）最大间隔膨胀率（%）三区域最大间隔膨胀率（%）计算天数采用天数累计天数燃烧室斜道区蓄热室燃烧室斜道区蓄热室1常温50常温45常温390.0340.
22、0270.0260.0340.97325075456739580.0360.0310.0250.0361.036375100679058780.036 0.0380.031 0.0381.13 9410012590115781000.0630.0470.0420.0631.8211 51251501151401001220.1430.0850.0500.1434.14.5 15.5 61501751401621221380.1170.1040.0600.1173.33.5 19 71752001621851381550.1290.1430.0810.1434.14.5 23.5 8220225
23、1852051551720.1280.1430.0990.1434.14.5 28 92252502052251721900.1790.0770.900.1795.15.5 33.5102502752252471902100.1010.1570.0970.1574.54.5 38112753002472702102300.1930.1160.1170.1935.55.5 43.5 123003252702912302450.0920.1360.1320.1363.43.5 47 133253502913122452600.0480.100.0920.102.52.5 49.5 14350375
24、3123332602750.0360.0540.0720.0721.82 51.5153754003333552752900.0330.0360.1190.1193.03 54.5 164004253553752903000.0280.0260.0790.0792.02 56.5 174254503753953003100.0260.0250.0350.0350.91 57.5184504753954153103200.0270.0230.0350.0350.91 58.5 194755004154363203300.0200.0230.0260.0260.71 59.5 2050060043
25、65223303700.060.070.040.071.82.5 62 216007005226103704000.060.040.040.061.52.5 64.5 227008006106954004500.060.040.030.061.52.5 67 238009006957654504680.020.020.020.020.5 269 249009507658304684950.010.020.030.030.751 701#焦炉升温计划表序 号各温度区间各区间最大膨胀率各区间昼夜膨胀率烘炉天数燃烧室蓄热室篦子砖燃烧室蓄热室篦子砖燃烧室蓄热室篦子砖采用 累计 1常温50常温45常温3
26、90.0340.0270.0260.0110.0090.087325075456739580.0360.0310.0250.0120.010.00836375100679058780.0360.0380.0310.0120.0130.0139410012590115781000.0630.0470.0420.0210.0230.01421151251501151401001220.1430.0850.050.0320.0190.0114.515.561501751401621221380.1170.1040.060.0330.030.0173.51971752001621851381550.1
27、290.1430.0810.0290.0320.0184.523.582202251852051551720.1280.1430.0990.0280.0320.0224.52892252502052251721900.1790.0770.90.0330.0140.1645.533.5102502752252471902100.1010.1570.0970.0220.0350.0224.538112753002472702102300.1930.1160.1170.0350.0210.0215.543.5123003252702912302450.0920.1360.1320.0260.0390
28、.0383.547133253502913122452600.0480.10.0920.0190.040.0372.549.5143503753123332602750.0360.0540.0720.0120.0270.036251.5153754003333552752900.0330.0360.1190.0110.0120.039354.5164004253553752903000.0280.0260.0790.0140.0130.038256.5174254503753953003100.0260.0250.0350.0260.0250.035157.518450475395415310
29、3200.0270.0230.0350.0270.0230.035158.5194755004154363203300.020.0230.0260.020.0230.026159.5205006004365223303700.060.070.040.0240.0280.0162.562216007005226103704000.060.040.040.0240.0160.0162.564.5227008006106954004500.060.040.030.0240.0160.0122.567238009006957654504680.020.020.020.010.010.012692490
30、09507658304684950.010.020.030.010.020.031702.3.2烘炉升温计划烘炉升温计划见表2-5烘炉燃烧室升温计划表 表2-5天数温度日升温天数温度 日升温天数温度 日升温天数温度 日升温 259201806402875605384013492118664129256157840243922192642297562618403528231986433028636584046082420464431086469840568825210645316865738 4067682621664632486677840784827222647332 86781842892
31、828228548340868850509100102923254934810699005010110103023755035810709501112073124255136891212773224755237791313463325255338691414063425755439514151467352625554091416 1537362675564232517 16073727255744825181677382775584732519174639282559498402.4烘炉管理原则本次烘炉原则上按燃烧室温度升温曲线控制，斜道、蓄热室温度做为调节控制比例参考。2.4.1管理火道温度计划升温允许波动范围管理火道温度计划升温允许波动范围见下表 管理火道温度计划升温允许波动范围（） 温度范围允许波动02502250400340060046005合格率达70%为合格；大于85%为优秀2.4烘炉管理原则2.4.1管理火道计划升温允许波动范围温度范围 允许波动0250 2250400 3400600 4600 5合格率达70%为合格；大于85%为优秀2.4.2升温比例 按表2-5烘炉计划表执行。烘炉末期篦子砖温度不得高于450。2.4.3燃烧状态遇烘炉燃料停气全面停火时，必须采取保温措施，诚力公司应尽快提供液化石油气替代恢复加热，维持烘炉温度不降低。2.4.4 膨胀管理表2-3
