冲床冲压力计算.docx

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1、手啤机(人工操作在压力机),5吨,8吨,10吨,16吨,25吨,35吨,40吨,63吨,80吨, 100吨,120吨,160吨,200吨,等等。这只是普通的按吨位的分类。还有是按普通型 的或国标型的 或者是定做的专机,这都是有区别的。如果按功能上分又可分为:深虎口式,普通可倾式,拉深用(超 大行程)式,液压冲床,等等,冲床冲压力计算公司 p=kit r其中:k为系数,一般约等于1,i冲压后产品的周长 岸位mm; t为材料厚度 岸位mm;r为材料抗剪强度.单位MPa .算出的结果是单位是牛顿,在把结果除以9800N/T,得到的结果就是数字是多少就是多少T.这个只能算 大致的,为了安全起见,把以上

2、得到的值乘以2就可以了,这样算出的值也符合复合模的冲压力指外力与材料轴线垂直,并对材料呈剪切作用时的强度极限1入3抗剪强度为:261 274MPa或26.628Kgf/mm245# 抗剪强度为:411MPa 或 42Kgf/mm2计算公式:抗剪强度=06 0.8抗拉强度冲裁力计算公式:P=K*L*t*TP -平刃口冲裁力(N);t材料厚度(mm);L冲裁周长(mm);t -材料抗剪强度(MPa);K 安全系数,一般取K=1.3.冲剪力计算公式:F=S*L*440/10000S -工件厚度L -工件长度一般情况下用此公式即可。冲压力是指在冲裁时,压力机应具有的最小压力。P冲压=?冲裁+P卸料+P

3、推料+P压边力+P拉深力冲压力是选择冲床吨位,进行模具强度。刚度校核依据。1、 冲裁力:冲裁力及其影响周素:使板料分离动称作冲裁力.影响冲裁力的主要因 素:2. 冲裁力计算:P冲七(T b其中:P冲裁-冲裁力L-冲裁件周边长度t-板料厚度T b-材料强度极限T b-的参考数0.6算出的结果单位为KN3、卸料力:把工件或废料从凸模上卸下的力Px=KxP冲中其中Kx-卸料力系数Kx-的参考数为0.04算出的结果单位为KN4、推件力:将工件或废料顺着冲裁方向从凹模内推出的力Pt=KtPnKt-推件力系数n-留于凹模洞口内的件数其中:Px、Pt -分别为卸料力、推件力Kx,Kt分别是上述两种力的修正系

4、数P冲裁力;n 查正表卡在凹模洞口内的件数Kt的参考数为0.05,结果单位为KN5、压边力:P y=1/4 D2(d1+2R 凹)2P式中d毛坯直径d1 -凹模直径R凹-凹模圆角半径p拉深力6、拉深力:Fl= d1 bk1(N)式中d1首次拉深直径(mm)b -材料抗拉强度(Mpa)K 修正系数金属板材冲切吨位的计算方法:公式:冲芯周长(mm) *板材厚度(mm) *材料的剪切强度(mm)冲切力系数质:1.3如果换算成公吨:用KN / 9.81冲芯周长任何形状的各个边长总长材料厚度-指冲芯要冲孔穿透的板材的厚度材料的剪切强度-板材的物理性质,由板材的材质所决定,可在材料手册中查到。常见的剪切强

5、度如 下:材料剪切强度(KN/mm2)铝 5052 H320.1724黄铜 低碳钢0.24130.3447不锈钢0.5171举例:在3.00mm厚的低碳钢板材上冲孔,形状方形,边长20.00mm充芯周长=80.00mm材料厚度=3.00mm剪切强度=0.3447KN/mm 2换算成公吨:用KN / 9.81计冲切力系数质:1.3算:80.00*3.00*0.3447=82.73 KN82.73KN / 9.81=8.43 吨8.43吨*1.3=10.959吨(冲压吨位)课程常用附表附表1钢材和连接的设计强度值16 3536021035 5034019550100325185注:表中厚度系指计算

6、点的钢材厚度,对轴心受拉和轴心受压构件系指截面中较厚板件的厚度附表1.2钢铸件的强度设计值(N/mm 2)钢号抗拉、抗压和抗弯抗 剪端面承压(刨平顶紧)fceZG200 -40015590260ZG230 -450180105290ZG270 -500210120325ZG310 -570240140370附表1.3焊缝的强度设计值(N/mm 2)焊接方法和 焊条型号构件钢材对接焊缝角焊缝牌号厚度或直径(mm)抗压c焊缝质量为下列等级时,抗拉ftw抗剪r WT抗拉、抗压和抗剪ffW一级、二级三级自动焊、半自 动焊和E43型焊 条的手工焊Q235 钢匀621521518512516016 402

7、0520517512040 6020020017011560100190190160110自动焊、半自动焊和E50型焊条的手工焊Q345 钢匀631031026518020016 3529529525017035 5026526522515550100250250210145自动焊、半自动焊和E55型焊条的手工焊Q390 钢匀635035030020522016 3533533528519035 5031531527018050100295295250170Q420 钢匀638038032022022016 3536036030521035 50340340290195注:50 1003253

8、25275185自动焊和半自动焊所采用的焊丝和焊剂,应保证其熔敷金属的力学性能不低于现行国家标准埋弧焊用碳钢焊丝和焊剂GB/T 5293和低合金钢埋弧焊用焊剂GB/T 12470中相关的规定。焊缝质量等级应符合现行国家标准钢结构工程施工质量验收规范GB/T 50205的规定。其中厚度小于8 mm钢材的对接焊缝,不应采用超声波探伤确定焊缝质量等级。对接焊缝在受压区的抗弯强度设计值取fcCV,在受拉区的抗弯强度设计值取ftw。表中厚度系指计算点的钢材厚度,对轴心受拉和轴心受压构件系指截面中较厚板件的厚度。附表1.4螺栓连接的强度设计值(N / mri2)普通螺栓C级螺栓A级、B级螺栓锚栓承压型连接

9、高强度螺栓螺栓的钢材牌号(或性能等级)和构件钢材牌号抗拉抗剪承压抗拉抗剪承压抗拉抗剪承压普通螺栓锚栓高强度螺栓构件4.6 级、4.85.6级8.8级Q235 钢Q345 钢8.8级10.9 级Q235 钢Q345 钢Q390 钢Q420 钢170fvb140305385400425fvb210400190320ftb405510530560140180400500250310470590615655注: 1 A级螺栓用于d玄24 mm和I : S10d或I 二 150 mm (按较小值)的螺栓;B级螺栓用于d .24 mm或I,10d或I .150 mm(按较小值)的螺栓。d为公称直径,为螺杆

10、公称长度。2 A、B级螺栓孔的精度和孔壁表面粗糙度,C级螺栓孔的允许偏差和孔壁表面粗糙度,均应符合现行国家表中钢结构工程施工质量验收规范GB 50205的要求附表1.5铆钉连接的强度设计值(N/mm )铆钉钢号和构件钢材牌号抗拉(钉头拉托)*抗剪fvr承压侦I类孔1类孔1类孔1类孔铆钉BL2 或 BL3120185155构件Q235 钢450365Q345 钢565460Q390 钢590480附表16 普通螺栓规格及有效截面面积A( mm2)附表1.7锚栓规格6锚栓直径d (mr)2024303642485664728890计算净截面积(cn)2.453.535.618.1711.2014.

11、7020.3026.834.6043.4455.91锚栓容许3号钢34.349.4278.54114.38156.8205.8284.2375.2484.4608.16782.74拉力 (KN、16M46.5567.07106.59155.23212.8279.3385.7509.2657.4825.361062.29I川型锚板宽度c140200200240280350400(mr)锚栓锚板厚度20202025304040公称直湮)mm)121416182022242730有效截面面积0.841.151.571.922.453.033.534.595.61公称直径(mm)33363942454

12、8525660有效截面面积6.948.179.7611.213.114.717.620.323.6公称直径(mm)6468727680859095100有效截面面积26.830.634.638.943.449.555.962.770.0附表2轴心受压构件的稳定系数附表2.1 a类截面轴心受压构件的稳定系数If?计235012345678901.0001.0001.0001.0000.9990.9990.9980.9980.9970.996100.9950.9940.9930.9920.9910.9890.9880.9860.9850.983200.9810.9790.9770.9760.974

13、0.9720.9700.9680.9660.964300.9630.9610.9590.9570.9550.9520.9500.9480.9460.944400.9410.9390.9370.9340.9320.9290.9270.9240.9210.919500.9160.9130.9100.9070.9040.9000.8970.8940.8900.886600.8830.8790.8750.8710.8670.8630.8580.8540.8490.844700.8390.8340.8290.8240.8180.8130.8070.8010.7950.789800.7830.7760.7

14、700.7630.7570.7500.7430.7360.7280.721900.7140.7060.6990.6910.6840.6760.6680.6610.6531000.6380.6300.6220.6150.6070.6000.5920.5850.5771100.5630.5550.5480.5410.5340.5270.5200.5140.5071200.4940.4880.4810.4750.4690.4630.4570.4510.4451300.4340.4290.4230.4180.4120.4070.4020.3970.3921400.3830.3780.3730.3690

15、.3640.3600.3560.3510.3471500.3390.3350.3310.3270.3230.3200.3160.3120.3091600.3020.2980.2950.2920.2890.2850.2820.2790.2761700.2700.2670.2640.2620.2590.2560.2530.2510.2481800.2430.2410.2380.2360.2330.2310.2290.2260.2241900.2200.2180.2150.2130.2110.2090.2070.2050.2032000.1990.1980.1960.1940.1920.1900.1

16、890.1870.1852100.1820.1800.1790.1770.1750.1740.1720.1710.1692200.1660.1650.1640.1620.1610.1590.1580.1570.1552300.1530.1520.1500.1490.1480.1470.1460.1440.1432400.1410.1400.1390.1380.1360.1350.1340.1330.1322500.1300.6450.5700.5000.4400.3870.3430.3050.2730.2460.2220.2010.1830.1680.1540.1420.131附表2.2 b类

17、截面轴心受压构件的稳定系数汀 0123456789123501020304050607080901001101201301401501601701801902002101.0001.0001.0000.9990.9990.9980.9970.9960.9950.9940.9920.9910.9890.9870.9850.9830.9810.9780.9760.9730.9700.9670.9630.9600.9570.9530.9500.9460.9430.9390.9360.9320.9290.9250.9220.9180.9140.9100.9060.9030.8990.8950.8910

18、.8870.8820.8780.8740.8700.8650.8610.8560.8520.8470.8420.8380.8330.8280.8230.8180.8130.8070.8020.7970.7910.7860.7800.7740.7690.7630.7570.7510.7450.7390.7320.7260.7200.7140.7070.7010.6940.6880.6810.6750.6680.6610.6550.6480.6410.6350.6280.6210.6140.6080.6010.5940.5880.5810.5750.5680.5610.5550.5490.5420

19、.5360.5290.5230.5170.5110.5050.4990.4930.4870.4810.4750.4700.4640.4580.4530.4470.4420.4370.4320.4260.4210.4160.4110.4060.4020.3970.3920.3870.3830.3780.3740.3700.3650.3610.3570.3530.3490.3450.3410.3370.3330.3290.3260.3220.3180.3150.3110.3080.3040.3010.2980.2950.2910.2880.2850.2820.2790.2760.2730.2700

20、.2670.2650.2620.2590.2560.2540.2510.2490.2460.2440.2410.2390.2360.2340.2320.2290.2270.2250.2230.2200.2180.2160.2140.2120.2100.2080.2060.2040.2020.2000.1980.1970.1950.1930.1910.1900.1880.1860.1840.1830.1810.1800.1780.1760.1750.1730.1720.1700.1690.1670.1660.1650.1630.1620.1600.1590.158附表2.3 c类截面轴心受压构件

21、的稳定系数235012345678901.0001.0001.0000.9990.9990.9980.9970.9960.9950.993100.9920.9900.9880.9860.9830.9810.9780.9750.9730.970200.9660.9590.9530.9470.9400.9340.9280.9210.9150.909300.9020.8960.8900.8840.8770.8710.8650.8580.8520.846400.8390.8330.8260.8200.8140.8070.8010.7940.7880.781500.7750.7680.7620.7550

22、.7480.7420.7350.7290.7220.715600.7090.7020.6950.6890.6820.6760.6690.6620.6560.649700.6430.6360.6290.6230.6160.6100.6040.5970.5910.58480901001101201301401501601701801902002102202302402500.5780.5720.5660.5590.5530.5470.5410.5350.5290.5230.5170.5110.5050.5000.4940.4880.4830.4770.4720.4670.4630.4580.454

23、0.4490.4450.4410.4360.4320.4280.4230.4190.4150.4110.4070.4030.3990.3950.3910.3870.3830.3790.3750.3710.3670.3640.3600.3560.3530.3490.3460.3420.3390.3350.3320.3280.3250.3220.3190.3150.3120.3090.3060.3030.3000.2970.2940.2910.2880.2850.2820.2800.2770.2740.2710.2690.2660.2640.2610.2580.2560.2540.2510.249

24、0.2460.2440.2420.2390.2370.2350.2330.2300.2280.2260.2240.2220.2200.2180.2160.2140.2120.2100.2080.2060.2050.2030.2010.1990.1970.1960.1940.1920.1900.1890.1870.1860.1840.1820.1810.1790.1780.1760.1750.1730.1720.1700.1690.1680.1660.1650.1630.1620.1610.1590.1580.1570.1560.1540.1530.1520.1510.1500.1480.147

25、0.1460.1450.1440.1430.1420.1400.1390.1380.1370.1360.1350.1340.1330.1320.1310.1300.1290.1280.1270.1260.1250.1240.1240.1230.1220.1210.1200.11901.0001.0000.9990.9990.9980.9960.9940.9920.9900.987100.9840.9810.9780.9740.9690.9650.9600.9550.9490.944200.9370.9270.9180.9090.9000.8910.8830.8740.8650.857300.8

26、480.8400.8310.8230.8150.8070.7990.7900.7820.774400.7660.7590.7510.7430.7350.7280.7200.7120.7050.697500.6900.6830.6750.6680.6610.6540.6460.6390.6320.625600.6180.6120.6050.5980.5910.5850.5780.5720.5650.559700.5520.5460.5400.5340.5280.5220.5160.5100.5040.498800.4930.4870.4810.4760.4700.4650.4600.4540.4

27、490.444900.4390.4340.4290.4240.4190.4140.4100.4050.4010.3971000.3940.3900.3870.3830.3800.3760.3730.3700.3660.3631100.3590.3560.3530.3500.3460.3430.3400.3370.3340.3311200.3280.3250.3220.3190.3160.3130.3100.3070.3040.3011300.2990.2960.2930.2900.2880.2850.2820.2800.2770.2751400.2720.2700.2670.2650.2620

28、.2600.2580.2550.2530.2511500.2480.2460.2440.2420.2400.2370.2350.2330.2310.2291600.2270.2250.2230.2210.2190.2170.2150.2130.2120.2101700.2080.2060.2040.2030.2010.1990.1910.1960.1940.1921800.1910.1890.1880.1860.1840.1830.1810.1800.1780.1771900.1760.1740.1730.1710.1700.1680.1670.1660.1640.1632000.162注:1.附表2.1 2.4中的值按下列公式算得:当入二 fy/E 0.215 时:%n=1 一调兄当入_0.215时:=2 k (庖 +能 A式中::八:-3为系数,根据附表2.5采用2.当构件的 入fy/235值超出表2.1至2.4的范围时,贝U值按注1所列的公式计算。附表2.5系数)、二、截面类别aaC(3a类0.410.9860.152b类0.650.9650.300c类1.051.2160.302d类1.051.350.8680.9152.051.3750.432

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