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1、,MARKET RESEARCH REPORT,HIGH-PERFORMANCE FILMS,PLS039E,Doug Smock,Project Analyst,BCC Research,35 Walnut Street,Wellesley,MA 02481,Phone:866-285-7215(sales),Web Address:,E-mail:,ISBN:1-59623-572-1,ii,PLS039E High-performance Films,TABLE OF CONTENTS,ABOUT BCC,BCC Research is a leading information res
2、ource producing high-quality market research reports,newsletters,and conferences.BCCs information products explore major market,economic,scientific,and technological developments for business leaders in industrial,pharmaceutical,and hightechnology organizations.Industry analysis and market forecasts
3、 for advanced materials,high-techsystems and components,nanotechnology and novel processing methods are at the forefront of thecompanys expertise.For more than 35 years,BCCs market analysis has provided businesses withthe insight needed to make intelligent and strategic business decisions.BCC Resear
4、ch is a unit ofEli Research,which is based in Durham,N.C.,CONDITIONS OF PURCHASE,The purchase of the bound or electronic copy of this report constitutes a contractual agreementbetween BCC Research and the purchaser.This report is intended for use solely by the person whomade the purchase.The report
5、and its contents are not to be made available to other persons,autonomous divisions,foreign subsidiaries of the same company,or other companies.Reproductionof any material in this report is strictly forbidden without written permission of the publisher.Inturn,BCC Research will regard the identity of
6、 the reports purchaser as confidential.,ADDITIONAL COPIES,Additional bound copies of this report,intended for use by the operating division for which the first copyis purchased,may be obtained from BCC at discounted prices.Additional bound copy prices do not applyto reports purchased for use at sepa
7、rate locations.Licenses for use of electronic copies by additionalpersons or locations are available.Please call BCC for pricing.,CUSTOM ANALYSES,BCC provides custom research studies tailored to our clients needs in areas related to the subjectresearch material,but perhaps not covered in detail in t
8、his report.Please contact BCC regarding theterms and conditions of such services.,DISCLAIMER,This publication provides informative material of a professional nature.It does not constitutemanagerial,legal or accounting advice,nor should it serve as a corporate policy guide,laboratorymanual or an endo
9、rsement of any product.This information is intended to be as accurate as possible atthe time of publication,but BCC Inc.assumes no responsibility for any losses or damages that mightresult because of reliance on this material.,Copyright 2009 by BCC Research Wellesley,MA 02481,Reproduction of any mat
10、erial in this report is strictly forbidden without express permission of thePublisher.,To receive a complete catalog of BCC studies,please visit our Web site at,FEBRUARY 2010,Copyright BCC Research,Wellesley,MA USA,Web:,iii,PLS039E High-performance Films,TABLE OF CONTENTS,CHAPTER ONE:INTRODUCTION.1S
11、TUDY GOALS AND OBJECTIVES.1REASONS FOR DOING THE STUDY.2INTENDED AUDIENCE.2SCOPE OF REPORT.3SCOPE OF REPORT(CONTINUED).4METHODOLOGY AND INFORMATION SOURCES.5AUTHORS CREDENTIALS.5RELATED BCC REPORTS.5BCC ONLINE SERVICES.5DISCLAIMER.6CHAPTER TWO:SUMMARY.7SUMMARY.7,SUMMARY TABLE U.S.MARKET FORECAST FOR
12、 HIGH-,PERFORMANCE FILMS MARKET,THROUGH 2015($BILLIONS).8,SUMMARY FIGURE U.S.MARKET FORECAST FOR HIGH-,PERFORMANCE FILMS MARKET,2008-2015($BILLIONS).8SUMMARY(CONTINUED).9CHAPTER THREE:INDUSTRY OVERVIEW.10INDUSTRY OVERVIEW.10SUPPLIERS.11END USERS.11HIGH-PERFORMANCE FILM PRICING.12TABLE 1 AVERAGE HIGH
13、-PERFORMANCE FILM PRICES($/LB).12MAJOR MARKETS.13CHAPTER FOUR:MARKETS BY MATERIALS.14OVERVIEW.14RESIN MARKET.14TABLE 2 U.S.HIGH-PERFORMANCE FILM MARKET BY RESIN,VOLUME,THROUGH 2015(MILLION LBS).14TABLE 2(CONTINUED).15FIGURE 1 U.S.HIGH-PERFORMANCE FILM MARKET BY RESIN,VOLUME,2010 AND 2015(MILLION LBS
14、).15,TABLE 3 COMPETITIVE OVERVIEW OF HIGH-PERFORMANCE,FILMS,BY APPLICATION.16,Polyester Films.16BACKGROUND.17MARKET ANALYIS AND FORECAST.17,Copyright BCC Research,Wellesley,MA USA,Web:,iv,PLS039E High-performance Films,TABLE OF CONTENTS,TABLE 4 U.S.MARKET FORECAST FOR POLYESTER FILMS BY,APPLICATION,
15、THROUGH 2015(MILLION LBS).18FIGURE 2 U.S.POLYESTER FILM MARKET BY APPLICATION,2009AND 2015(MILLION LBS).18,COMMERCIAL ISSUES.19TECHNICAL ISSUES.20PET FILM FABRICATORS.20TABLE 5 DOMESTIC POLYESTER FILM FABRICATORS.21,PET FILM APPLICATIONS.21TABLE 6 POLYESTER FILM APPLICATIONS.22,E/E.22,E/E(Continued)
16、.23Photographic/Reprographic Films.24Motion Picture Films.25,Graphics/Reprographics.25X-ray Films.26Inkjet Printing.26Packaging.26Release Film and P/S Tape.27,Displays.28Hot-stamping Films.28PVs.29Flat-panel Displays.29Office Products.30Other Applications.30,Strapping Tape.30Window Glazing.30TYPES.3
17、1Biaxially Oriented Polypropylene(BOPP).31PBT Films.31POLYOLEFIN-BASED HIGH-PERFORMANCE FILMS.32OVERVIEW.32MARKET ANALYSIS AND FORECAST.32TABLE 7 U.S.MARKET FORECAST FOR POLYOLEFIN HIGH-PERFORMANCE FILMS BY RESIN VOLUME,THROUGH 2015,(MILLION LBS).32FIGURE 3 U.S.POLYOLEFIN HIGH-PERFORMANCE FILM MARKE
18、TBY RESIN VOLUME,2010 AND 2015(MILLION LBS).33TABLE 8 U.S.POLYOLEFIN HIGH-PERFORMANCE FILM MARKETBY RESIN VALUE,2010($MILLIONS).33,Copyright BCC Research,Wellesley,MA USA,Web:,v,PLS039E High-performance Films,TABLE OF CONTENTS,TABLE 9 U.S.MARKET FORECAST FOR POLYOLEFIN-BASED,FILMS BY APPLICATION,THR
19、OUGH 2015(MILLION LBS).34EVOH.34,Background.34Properties.35Applications.35,Coextruded Multilayer Structures.35Laminated.36Biaxially Oriented.36EVOH Producers and Film Fabricators.37Fabrication Technology.37Emerging Trends.38IONOMERS.39PMP.40PVDC.41,PVDC(Continued).42PVOH.43PE/PP.44NEW DEVELOPMENTS.4
20、4NYLON FILMS.45OVERVIEW.45MARKET ANALYSIS AND FORECAST.46TABLE 10 U.S.NYLON FILM MARKET BY APPLICATION,THROUGH2015(MILLION LBS).47FIGURE 4 NYLON FILM MARKET BY APPLICATION,2010 AND 2015(MILLION LBS).47,TYPES.48,Unoriented Nylon Films.48Unixially Oriented Nylon Films.48BON-6 Films.48Multilayer Extrud
21、ed/Coextruded Nylon Films.49NYLON FILM FABRICATION.50NYLON RESIN AND FILM SUPPLIERS.51TABLE 11 NYLON FILM FABRICATORS.51,NYLON FILM APPLICATIONS.51Food Packaging.52SMC Carrier Webs.52FRP Carrier Webs.52Vacuum Bag Molding.53DEVELOPMENTS.53PC.54,Copyright BCC Research,Wellesley,MA USA,Web:,vi,PLS039E
22、High-performance Films,TABLE OF CONTENTS,OVERVIEW.54PC FILM PROPERTIES.54MARKET ANALYSIS AND FORECAST.55TABLE 12 U.S.PC FILM MARKET BY APPLICATION,THROUGH 2015(MILLION LBS).56FIGURE 5 U.S.PC FILM MARKET BY APPLICATION,2010 AND 2015(MILLION LBS).56,PC FILM FABRICATION.57PC FILM FABRICATORS.57PC FILM
23、APPLICATIONS.58,LCDs.59Handheld Devices.60Graphic Arts and Labels.61Automotive.61Membrane Switches.62Other Applications.62DEVELOPMENTS.63FLUOROPOLYMER FILMS.63BACKGROUND.63TABLE 13 FLUOROPOLYMER NAMES AND ACRONYMS.64,FLUOROPOLYMER PROPERTIES.65TABLE 14 FLUOROPOLYMER PROPERTIES AND THE EFFECTS OFINCR
24、EASING FLUORINE CONTENT.65,Fluoropolymer Properties(Continued).66FLUOROPOLYMER FILM FABRICATION.67MARKET ANALYSIS AND FORECAST.67,Market Analysis and Forecast(Continued).68,TABLE 15 U.S.MARKET FORECAST FOR FLUOROPOLYMER FILMSBY APPLICATION,THROUGH 2015(MILLION LBS).69TABLE 16 U.S.MARKET FORECAST FOR
25、 FLUOROPOLYMER FILMSBY RESIN VOLUME,THROUGH 2015(MILLION LBS).70FIGURE 6 U.S.FLUOROPOLYMER FILMS BY RESIN VOLUME,2010AND 2015(MILLION LBS).70TABLE 17 U.S.FLUOROPOLYMER FILM VALUE,2010($MILLIONS).71,TRADE NAMED PRODUCTS.71PTFE.72PVF.73,PVF(Continued).74FEP COPOLYMER.75PCTFE OR CTFE-VDF COPOLYMER.76PC
26、TFE OR CTFE-VDF COPOLYMER(CONTINUED).77,Copyright BCC Research,Wellesley,MA USA,Web:,vii,PLS039E High-performance Films,TABLE OF CONTENTS,PVDF.78PVdF Piezo Film.79Biax PVdF Film.79ECTFE COPOLYMER.80ETFE COPOLYMER.81PFA COPOLYMER.82PI.82PI FILM TYPES AND PROPERTIES.83MARKET ANALYSIS AND FORECAST.84,T
27、ABLE 18 U.S.MARKET FORECAST FOR PI FILMS BY,APPLICATION,THROUGH 2015(MILLION LBS).84FIGURE 7 U.S.PI FILM MARKET BY APPLICATION,2010 AND 2015(MILLION LBS).84,KAPTON FILMS.85APICAL FILMS.86UPILEX FILMS.86PI FILM FABRICATION.87PI FILM APPLICATIONS.88FPC Boards.88Flat Panel Displays.89Aircraft and Aeros
28、pace.89Motors and Generators.90P/S Tapes.90Mining and Drilling.90Molding Films.90Other Applications.91COLORLESS PI FILMS.91PI FILM SUPPLIERS.92ACRYLIC.92SUPPLIERS AND TRADE NAMES.92MARKET ANALYSIS AND FORECAST.93TABLE 19 U.S.MARKET FORECAST FOR ACRYLIC FILMS BY,APPLICATION,THROUGH 2015(MILLION LBS).
29、94,FIGURE 8 U.S.ACRYLIC FILM MARKET BY APPLICATION,2010,AND 2015(MILLION LBS).94,FILM FABRICATION.95CYCLOOLEFINS.95PRODUCERS.96MARKET ANALYSIS.97TABLE 20 U.S.MARKET FORECAST FOR CYCLOOLEFIN FILMS BYAPPLICATION,THROUGH 2015(MILLION LBS).97,Copyright BCC Research,Wellesley,MA USA,Web:,viii,PLS039E Hig
30、h-performance Films,TABLE OF CONTENTS,TABLE 21 TRADE NAMED PRODUCTS AND CAPACITIES,2006,(MILLION LBS).98,FILM FABRICATION.98NEW DEVELOPMENTS.99PEI.99BACKGROUND.100MARKET ANALYSIS AND FORECAST.100,TABLE 22 U.S.MARKET FORECAST FOR PEI FILMS BY,APPLICATION,THROUGH 2015(MILLION LBS).100FIGURE 9 U.S.PEI
31、FILM MARKET BY APPLICATION,2010 AND 2015(MILLION LBS).101,PEI FILM PROPERTIES.102PSU.103OVERVIEW.103COMMERCIAL FACTORS.104MARKET ANALYSIS AND FORECAST.104TABLE 23 U.S.PSU FILM MARKET BY APPLICATION,THROUGH2015(MILLION LBS).105,FIGURE 10 U.S.PSU FILM MARKET BY APPLICATION,2010 AND2015(MILLION LBS).10
32、5PPSU.106PES.107LCP.107OVERVIEW.108PROPERTIES.108SUPPLIERS AND TRADE NAMES.108MARKET ANALYSIS AND FORECAST.109GREEN PLASTICS.109ALIPHATIC POLYPROPYLENE CARBONATE.110CELLULOSICS.111,Cellulosics(Continued).112,PHA/POLYHYDROXYBUTYRATE,(PHB)/POLYHYDROXYBUTYRATE VALERATE(PHBV).113PLA.113POLYTRIMETHYLENE
33、TEREPHTHALATE(PTT).113NYLON.114STARCH BLENDS.114SUGAR-BASED PE.114MARKET FORECAST AND ANALYSYS.115,Copyright BCC Research,Wellesley,MA USA,Web:,ix,PLS039E High-performance Films,TABLE OF CONTENTS,TABLE 24 U.S.MARKET FORECAST FOR GREEN HIGH-PERFORMANCE FILMS BY RESIN VOLUME,THROUGH 2015,(THOUSAND LBS
34、).115,FIGURE 11 U.S.MARKET FORECAST FOR GREEN HIGH-PERFORMANCE FILMS BY RESIN VOLUME,2010 AND 2015,(THOUSAND LBS).116,TABLE 25 U.S.MARKET FORECAST FOR GREEN HIGH-PERFORMANCE FILMS BY APPLICATION,THROUGH 2015,(THOUSAND LBS).116,FIGURE 12 U.S.MARKET FORECAST FOR GREEN HIGH-PERFORMANCE FILMS BY APPLICA
35、TIONS,2010 AND 2015,(THOUSAND LBS).117OTHER MATERIALS.117PEN.117Overview.117Suppliers and Trade Names.118Market Analysis and Forecast.118Applications.118POLYKETONE FILMS.119Overview.119Properties.119Suppliers.120Applications.120Material Performance.121Technical Developments.121BCB FILMS.122Overview.
36、122Properties.122Film Fabrication.123,Film Fabrication(Continued).124Applications.125Grades.125CHAPTER FIVE:MARKETS BY APPLICATION.126INTRODUCTION.126,TABLE 26 U.S.MARKET FORECAST FOR HIGH-PERFORMANCEFILMS VOLUME BY APPLICATION,THROUGH 2015(MILLION,LBS).127PV.127OVERVIEW.127TECHNOLOGY.128,Copyright
37、BCC Research,Wellesley,MA USA,Web:,x,PLS039E High-performance Films,TABLE OF CONTENTS,BACK SHEETS.129,Back Sheets(Continued).130FRONT SHEETS.131ENCAPSULATION FILMS.132MARKET FORECAST AND ANALYSIS.132TABLE 27 U.S.MARKET FORECAST FOR PV HIGH-PERFORMANCEFILMS BY RESIN VOLUME,THROUGH 2015(MILLION LBS).1
38、33PACKAGING.133OVERVIEW.133MARKET ANALYSIS AND FORECAST.134TABLE 28 HIGH-PERFORMANCE PACKAGING FILM MARKET BYRESIN VOLUME,THROUGH 2015(MILLION LBS).134,FOOD PACKAGING.135Flexible Food Packaging.135TABLE 29 FLEXIBLE FOOD PACKAGING FABRICATION,PROCESSES,APPLICATIONS,AND STRUCTURES.136,Rigid Plastic Fo
39、od Containers.137TABLE 30 RIGID FOOD PACKAGING:FABRICATION PROCESSES,APPLICATIONS,AND STRUCTURES.137,DEVELOPMENTS.137AUTOMOTIVE.138OVERVIEW.138MARKET ANALYSIS AND FORECAST.139TABLE 31 U.S.MARKET FORECAST FOR AUTOMOTIVE HIGH-PERFORMANCE FILMS BY RESIN VOLUME,THROUGH 2015,(MILLION LBS).139,KEY APPLICA
40、TIONS.140,Electric Vehicles.140,Electric Vehicles(Continued).141Paint Films.142E/E.143BACKGROUND.143MARKET ANALYSIS AND FORECAST.143TABLE 32 U.S.MARKET FORECAST FOR E/E HIGH-PERFORMANCEFILMS BY RESIN VOLUME,THROUGH 2015(MILLION LBS).143INSULATION.144CAPACITORS.145PCBS.146,Background.146TAB.147MEMBRA
41、NE SWITCHES.147,Copyright BCC Research,Wellesley,MA USA,Web:,xi,PLS039E High-performance Films,TABLE OF CONTENTS,RELEASE FILMS.148OVERVIEW.148MARKET ANALYSIS AND FORECAST.148TABLE 33 U.S.HIGH-PERFORMANCE RELEASE FILM MARKET BYRESIN VOLUME,THROUGH 2015(MILLION LBS).148LABELS AND DECALS.149P/S TAPES.1
42、49OTHER RELEASE FILM APPLICATIONS.149PHOTOGRAPHIC/REPROGRAPHIC.150MARKET ANALYSIS AND FORECAST.150,TABLE 34 U.S.PHOTOGRAPHIC/REPROGRAPHIC HIGH-,PERFORMANCE FILM MARKET BY RESIN VOLUME,THROUGH,2015(MILLION LBS).150,Motion Picture Films.151OTHER MARKETS.151BUILDING AND CONSTRUCTION.151,Surface Panels.
43、151Window Glazing.152Tank Construction.152,TABLE 35 BUILDING AND CONSTRUCTION HIGH-PERFORMANCEFILM MARKET BY RESIN VOLUME,THROUGH 2015(MILLION,LBS).153,AIRCRAFT AND AEROSPACE.153,TABLE 36 U.S.MARKET FORECAST FOR AIRCRAFT ANDAEROSPACE HIGH-PERFORMANCE FILM MARKET BY RESIN,VOLUME,THROUGH 2015(MILLION
44、LBS).154,LCDS.155,3D Viewing.156SIGNS/NAMEPLATES/PROMOTION DISPLAYS.157INDUSTRIAL MEMBRANES.157OFFICE PRODUCTS.158HOT STAMPING FILMS.158CLOTHING.158DECORATIVE AND AMUSEMENT ITEMS.159CHAPTER SIX:PLASTIC FILM FABRICATION TECHNOLOGY.160OVERVIEW.160,TABLE 37 PROCESS TECHNOLOGY MILESTONES FOR HIGH-,PERFO
45、RMANCE FILMS.161EXTRUSION AND MELT FILM FABRICATION.161THE EXTRUSION SEQUENCE.162,Copyright BCC Research,Wellesley,MA USA,Web:,xii,PLS039E High-performance Films,TABLE OF CONTENTS,THE FILM FABRICATION SEQUENCE.162Extrusion.162Melt Film Fabrication.162BLOWN FILMS.163BLOWN FILMS(CONTINUED).164FILM CAS
46、TING.165FILM CASTING(CONTINUED).166SOLVENT CASTING.167SOLVENT CASTING(CONTINUED).168PTFE FABRICATION TECHNIQUES.169DISPERSION CASTING.169PASTE EXTRUSION.169PEELING.169FILM DRAWING.170MULTILAYER LAMINATION AND COEXTRUSION.170OVERVIEW.170LAMINATION.171COEXTRUSION.172BARRIER TECHNOLOGY.173OVERVIEW.173M
47、oisture.174Oxygen and Other Gases.175Light.176Odors and Others.176BARRIER FILMS.177,Metalized Films.178Silicon Oxide Films.178POLYMER AND FILM ORIENTATION.179POLYMER AND FILM ORIENTATION(CONTINUED).180,TABLE 38 KEY ASPECTS OF HIGH-PERFORMANCE FILM,FABRICATION.181COMPETITIVE PROCESSES,METHODS,AND PRO
48、DUCTS.181CHAPTER SEVEN:INDUSTRY STRUCTURE AND COMPETITION.182INTRODUCTION.182OVERVIEW.182INTEGRATED FILM FABRICATORS.183VERTICAL INTEGRATION.183HORIZONTAL INTEGRATION.183NONINTEGRATED FILM FABRICATORS.184CAPTIVE CONSUMPTION.184,Copyright BCC Research,Wellesley,MA USA,Web:,xiii,PLS039E High-performan
49、ce Films,TABLE OF CONTENTS,INDUSTRY CONCENTRATION.184KEY PLAYERS.185TABLE 39 TOP 22 U.S.HIGH-PERFORMANCE FILM PRODUCERS,2010($MILLIONS).185END-USER FILM SELECTION CRITERIA.186PERFORMANCE.186COST.186REPLACEMENT OF OTHER MATERIALS.186NEW APPLICATIONS OR NEW PROCEDURES.186CLARITY AND OTHER APPEARANCE F
50、ACTORS.187IMPORTED PRODUCTS.187MATERIAL AVAILABILITY.187ENVIRONMENTAL AND/OR SOCIAL CRITERIA.187MARKETING.187OVERVIEW.188DISTRIBUTION.188,Direct Sales.188Converters and Distributor Firms.189Exports and Imports.189,Exports and Imports(Continued).190PRICING AND PROFITABILITY.191CHAPTER EIGHT:COMPANY P
