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1、数控车床在先进制造技术领域最根本的观念之一是数控（NC）。数控来临之前，所有机床是手工操作和控制。手动控制机床有许多限制，或许没有比操作者的技能更突出。用手动控制，产品质量直接相关，并仅限于操作者的技能。车床主要是为了进行车外圆、车端面和镗孔等项工作而设计的机床。车削很少在其他种类的机床上进行，而且任何一种其他机床都不能像车床那样方便地进行车削加工。由于车床还可以用来钻孔和铰孔，车床的多功能性可以使工件在一次安装中完成几种加工。因此，在生产中使用的各种车床比任何其他种类的机床都多。车床的基本部件有：床身、主轴箱组件、尾座组件、溜板组件、丝杠和光杠件在各种速度下回转。主轴箱基本上由一个安装在精密
2、轴承中的空心主轴和一系列变速齿轮(类似于卡车变速箱)所组成。通过变速齿轮，主轴可以在许多种转速下旋转。大多数车床有812种转速，主轴箱安装在内侧导轨的固定位置上，一般在床身的左端。它提供动力，并可使工一般按等比级数排列。而且在现代机床上只需扳动24个手柄，就能得到全部转速。一种正在不断增长的趋势是通过电气的或者机械的装置进行无级变速由于机床的精度在很大程度上取决于主轴，因此，主轴的结构尺寸较大，通常安装在预紧后的重型圆锥滚子轴承或球轴承中。主轴中有一个贯穿全长的通孔，长棒料可以通过该孔送料。主轴孔的大小是车床的一个重要尺寸，因此当工件必须通过主轴孔供料时，它确定了能够加工的棒料毛坯的最大尺寸。
3、这个问题导致了1959年自动编程工具（APT）语言的发展，使用类似数控英文语句来定义几何零件，描述刀具配置，并制定所需的方案。新的APT语言的发展是重大的一步，推动数控技术的进一步发展。原来的数控系统广泛使用穿孔纸，后来由磁性塑料带代替。一个使用穿孔纸的人解释了该机器的磁带使用说明作为知名的数控概念发展（DNC）解决了纸张和塑料带与数控相关作为执行指令的编程语言磁带的问题。在直接数字控制下，精密机床的束缚，通过数据传输链路，连接在主机和机器工具，通过数据传输连接需要。直接数字控制穿孔纸带和塑料带的应用上是一个重大的进步。但是，它受所有技术，在主机上却有相同的限制。当主机出现故障，机器工具也会出
4、现故障。这个问题引导了计算机数控的发展。关于可编程逻辑控制器（PLC）和微型计算机的发展使微处理器的发展。这两项技术的发展，计算机数字控制（CNC）允许的数控系统。每台机器工具，PLC或微型计算机，它为同样的目的。这允许程序自动输入和存储在每个机床上。数控解决相关的主机停机的问题，但它推出了著名的数据管理的另一个问题。同样的程序可能会被装上10种不同的微型电脑，它们之间没有沟通。此问题处理是在当地区域网络的过程中解决的connectDigital信号处理器的。在形成了直接数字控制（DNC）这个概念之后，可以不再采用纸带或塑料带作为编程指令的载体，这样就解决了与之有关的问题。在直接数字控制中，几
5、台机床通过数据传输线路联接到一台主计算机上。操纵这些机床所需要的程序都存储在这台主计算机中。当需要时，通过数据传输线路提供给每台机床。直接数字控制是在穿孔纸带和塑料带基础上的一大进步。然而，它敢有着同其他信赖于主计算机技术一样的局限性。当主计算机出现故障时，由其控制的所有机床都将停止工作。这个问题促使了计算机数字控制技术的产生。微处理器的发展为可编程逻辑控制器和微型计算机的发展做好了准备。这两种技术为计算机数控（CNC）的发打下了基础。采用CNC技术后，每台机床上都有一个可编程逻辑控制器或者微机对其进行数字控制。这可以使得程序被输入和存储在每台机床内部。它还可以在机床以外编制程序，并将其下载到
6、每台机床中。计算机数控解决了主计算机发生故障所带来的问题，但是它产生了另一个被称为数据管理的问题。同一个程序可能要分别装入十个相互之间没有通讯联系的微机中。这个问题目前正在解决之中，它是通过采用局部区域网络将各个微机联接起来，以得于更好地进行数据管理。在许多情况下的模拟信号会用各种方法处理问题，在很多方面像滤波和频谱分析，设计模拟硬件来执行这些职能是可能的，但已变得越来越少，由于更高的性能需求，灵活性的需求，以及需要削减减少开发/测试的时间的需求。正是在困难时，换句话说，是模拟信号的硬件设计分析改变了现状。抽样一个信号是专门为嵌入式信号处理的操作，这种处理器被称为数字信号处理器，是数字信号处理
7、器的代表。今天有数百个家庭的DSP从尽可能多的制造商，每一个特定的价格/性能/使用组来设计的。大的厂家很多，像德州仪器，摩托罗拉，都提供专门的DSP像马达控制或调制解调器这些领域的，和一般的高性能DSP处理，可以执行广泛的任务范围。软件开发工具包也可以，也有公司做好DSP的，允许程序员可以实现复杂的处理算法，利用简单的“拖放和下降”的方法的软件开发工具。DSP的或多或少取决于两类下降的基础架构的定点和浮点。定点设备操作一般在16位，而浮点器件上32-40位浮点操作。不用说，定点设备一般比较便宜。另一个重要的结构不同的地方是，定点处理器往往只有一个“通用的蓄电池架构”，这使得他们的方案很棘手，更
8、重要的是，制造的C-编译器固有的低效率。浮点DSP的表现更像是共同的通用CPU的寄存器文件。在市场上有成千上万不同的数字信号处理器，找到项目最合适的数字信号处理器是一个艰巨的任务。最好的办法可能是成立一个约束和心愿，并试图针对它的最大制造商的处理器来进行比较。 MPEG音频解码，数字压缩的数据反馈到执行的DSP解码，解码后的样本，将转换成模拟域回来，与由此产生的信号放大器或类似的音频设备。这个数字到模拟转换（DCA）的工作由一个具有相同名称和不同音频媒体的电路提供不同的性能和质量，如THD（总谐波失真），对位，线性度，速度，过滤特征和其他一些。该TLS320family仪器由定点，浮点组成，数
9、字信号处理器的多处理器（DSP）及foxed点DSP控制器。 TMS320系列数字信号处理器设计了实时信号处理具体的架构。F/C240是C2000DSP平台，并控制应用而优化。C24x的DSP控制器系列，结合这个控制器外设的实时处理能力，以创造一个控制系统应用的理想解决方案。以下特点使TMS320系列正确选择应用广泛的加工范围：-非常灵活的指令集-固有业务灵活性-高速性能-创新的并行结构-成本效益一代的TMS320系列器件具有相同的CPU结构，但不同的片上存储器和外设配置不同。附带了设备使用的片上存储器和外设新组合，以满足全球电子市场的需求范围。通过整合到一个单一芯片内存和外设，TMS320系
10、列设备降低了系统成本和节省电路板空间。16位定点DSP的C24x核心器件模拟设计提供了数字解决方案，不牺牲精度和系统性能，可通过为技术先进的控制算法，如适应控制使用增强，卡尔曼滤波，和国家控制。C24x DSP控制器提供的可靠性和可编程性。模拟控制系统，一方面，是硬连线解决方案和经验，可能因老化性能降低，元件容差和漂移。高速中央处理单元（CPU）可处理的数字化设计，事实上，并不是与查表结果近似的算法。这些指令集的DSP控制器，它集成了信号处理指令和通用控制功能，具有广泛的开发时间，并提供了结合传统的8位和16位微控制器使用相同的环节。指令集还允许您保留您的软件投资在其他普通C2x上，源代码C2
11、x代兼容，源代码与德州仪器的数字信号处理器C5x代兼容。在C24x架构也非常适用于控制信号的处理。它用于存储中间结果的32位寄存器的16位字，并有两个硬件可用号码提供给独立的CPU。这种组合减少量化误差和截断，以及附加功能增加进化的能力。这些职能可能包括取消陷波器，可以在一个系统或一个机械共振技术，可消除系统状态的传感器。在C24xDSP控制器考虑让德州仪器具备快速配置不同价格/性能点或各种系列的成员进行应用优化的外设功能设置的优势。这两个数字和混合信号外设库包括：-定时器-串行通信接口（SCI的，SPI）-模拟到数字转换器（ADC）-事件管理器-系统保护，如低电压和看门狗定时器该DSP控制器
12、外设库是不断增长和变化的，以适应未来的嵌入式控制市场。该TMS320F/C240于的介绍是第一个标准装置中的DSP控制器24x系列。它决定一个单芯片的数字电机控制器的标准。该C240可以执行20 MIPS。几乎所有的指令执行时间为50 ns。这一高性能允许实时非常完整的控制算法，如自适应控制，卡尔曼滤波的执行。非常高的采样率也可用于尽量减少循环延迟。在240C具有高速信号处理和数字控制功能所必需的建筑特色，以及它需要提供一个电机控制应用的单芯片解决方案的外设。该240C使用亚微米CMOS制造技术，实现了日志的功耗等级。还包括一些掉电模式，进一步节省功耗。要作为一个系统管理员，必须有强大的DSP
13、芯片上的I / O和其他外围设备。该240事物管理器是不同于其他任何可以用一个数字信号处理器的处理器。此应用程序优化的周边装置，与高性能的DSP核心，可提供了高精确度和高效率的全变速控制的所有汽车类型的先进控制技术。事物管理器包括特殊的脉冲宽度调制（PWM）生成功能，如可编程死区的功能和空间矢量PWM状态机，3相马达，提供了完善的设施，最先进的最高效率开关电源晶体管。有独立的定时器，每个与它自己比较的寄存器，支持非对称代（noncentered）以及对称（中心）的PWM波形。开环和闭环控制系统开环控制系统这个词意味着有一个复杂的控制系统自动控制一定的数额。它通常意味着该系统通常是能够适应不同的
14、作业条件，并能有令人满意的回应。然而，并非任何类型的控制系统都具有自动功能。通常情况下，自动控制功能是通过feed来完成的。g的反馈结构，它被称为开环系统，该系统是精确控制的一个事实，就是可能不知道确切的控制，特点在于最简单，最经济，它有一个明确的轴承温度。这也指出了一个开环控制系统的性能重要的缺馅，该系统不能够适应变化的环境或外部干扰。在此控制情况下，或许是有经验的人提供了一个理想中的外室温控制，门或窗被打开或在营运期间，关闭间歇性，在房子里的最后温度不会精确的受开环控制。闭环控制系统闭环控制缺少更准确和更适应由输出反馈提高系统的输入。为了获得更准确的控制信号必须反馈，并参考输入，以及一个驱
15、动信号成比例的输出和输入的差异，必须通过系统发送而修正错误。与一个或更多反馈，就像是刚才所说的是被称为闭环系统。人类系统是可能是最复杂和精密的反馈控制系统的存在。一个人可以被认为是一个控制系统有许多输入和输出，开展高度复杂的操作能力。为了说明人类作为一个正反馈控制系统，让我们考虑该计划的目的是达成一个任务对象。眼睛作为传感装置，不断地反馈手的位置。之间的距离和对象的错误，最终到零。这是一个闭环控制的典型例子。然而，如果被告知要达到目标，然后是看不到的，只能达到对对象估计其确切位置。据国际检索单位一个闭环控制系统的算例，表明了该控制系统基本的一个闭环控制系的图框。如图所示。一般来说，一个反馈控制
16、系统配置不得限制该feedback。在复杂的系统有可能反馈回路和元素块过多。Numerical Control Lathes One of the most fundamental concepts in the area of advanced manufacturing technologies is numerical control (NC).Prior to the advent of NC, all machine tools were manual operated and controlled. Among the many limitations associated wit
17、h manual control machine tools, perhaps none is more prominent than the limitation of operator skills. With manual control, the quality of the product is directly related to and limited to the skills of the operator . Numerical control represents the first major step away from human control of machi
18、ne tools.Lathes are machine tools designed primarily to do turning, facing and boring, Very little turning is done on other types of machine tools, and none can do it with equal facility. Because lathes also can do drilling and reaming, their versatility permits several operations to be done with a
19、single setup of the work piece. Consequently, more lathes of various types are used in manufacturing than any other machine tool.The essential components of a lathe are the bed, headstock assembly, tailstock assembly, and the leads crew and feed rod.The headstock is mounted in a foxed position on th
20、e inner ways, usually at the left end of the bed. It provides a powered means of rotating the word at various speeds . Essentially, it consists of a hollow spindle, mounted in accurate bearings, and a set of transmission gears-similar to a truck transmissionthrough which the spindle can be rotated a
21、t a number of speeds. Most lathes provide from 8 to 18 speeds, usually in a geometric ratio, and on modern lathes all the speeds can be obtained merely by moving from two to four levers. An increasing trend is to provide a continuously variable speed range through electrical or mechanical drives.Bec
22、ause the accuracy of a lathe is greatly dependent on the spindle, it is of heavy construction and mounted in heavy bearings, usually preloaded tapered roller or ball types. The spindle has a hole extending through its length, through which long bar stock can be fed. The size of maximum size of bar s
23、tock that can be machined when the material must be fed through spindle.This problem led to the development in 1959 of the Automatically Programmed Tools (APT) language for NC that uses statements similar to English language to define the part geometry, describe the cutting tool configuration, and s
24、pecify the necessary motions. The development of the APT language was a major step forward in the further development of NC technology. The original NC system were vastly different from those used punched paper , which was later to replaced by magnetic plastic tape .A tape reader was used to interpr
25、et the instructions written on the tape for the machine .Together, all /f this represented giant step forward in the control of machine tools . However ,there were a number of problems with NC at this point in its development.The development of a concept known as numerical control (DNC) solve the pa
26、per and plastic tape problems associated with numerical control by simply eliminating tape as the medium for carrying the programmed instructions . In direct numerical control, machine tools are tied, via a data transmission link, to a host computer and fed to the machine tool as needed via the data
27、 transmission linkage. Direct numerical control represented a major step forward over punched tape and plastic tape. However ,it is subject to the same limitation as all technologies that depend on a host computer. When the host computer goes down , the machine tools also experience down time . This
28、 problem led to the development of computer numerical control.The development of the microprocessor allowed for the development of programmable logic controllers (PLC) and microcomputers . These two technologies allowed for the development of computer numerical control (CNC).With CNC , each machine
29、tool has a PLC or a microcomputer that serves the same purpose. This allows programs to be input and stored at each individual machine tool. CNC solved the problems associated downtime of the host computer , but it introduced another problem known as data management . The same program might be loade
30、d on ten different microcomputers with no communication among them. This problem is in the process of being solved by local area networks that connectDigital Signal ProcessorsThe most important of these was that it was difficult or impossible to change the instructions entered on the tape. To made e
31、ven the most minor adjustments in a program of instructions, it was necessary to interrupt machining operations and make a new tape. It was also still necessary to run the tape through the reader as many times as there were parts to be produced. Fortunately, computer technology became a reality and
32、soon solved the problems of NC associated with punched paper and plastic tape.The development of a concept known as direct numerical control (DNC) solved the paper and plastic tape problems associated with numerical control by simply eliminating tape as the medium for carrying the programmed instruc
33、tions. In direct numerical control, machine tools are tied, via a data transmission link, to a host computer. Programs for operating the machine tools are stored in the host computer and fed to the machine tool an needed via the data transmission linkage. Direct numerical control represented a major
34、 step forward over punched tape and plastic tape. However, it is subject to the same limitations as all technologies that depend on a host computer. When the host computer goes down, the machine tools also experience downtime. This problem led to the development of computer numerical control.There a
35、re numerous situations where analog signals to be processed in many ways, like filtering and spectral analysis , Designing analog hardware to perform these functions is possible but has become less and practical, due to increased performance requirements, flexibility needs , and the need to cut down
36、 on development/testing time .It is in other words difficult pm design analog hardware analysis of signals.The act of sampling an signal into thehat are specialised for embedded signal processing operations , and such a processor is called a DSP, which stands for Digital Signal Processor . Today the
37、re are hundreds of DSP families from as many manufacturers, each one designed for a particular price/performance/usage group. Many of the largest manufacturers, like Texas Instruments and Motorola, offer both specialised DSPs for certain fields like motor-control or modems ,and general high-performa
38、nce DSPs that can perform broad ranges of processing tasks. Development kits an software are also available , and there are companies making software development tools for DSPs that allows the programmer to implement complex processing algorithms using simple “drag n drop” methodologies.DSPs more or
39、 less fall into two categories depending on the underlying architecture-fixed-point and floating-point. The fixed-point devices generally operate on 16-bit words, while the floating-point devices operate on 32-40 bits floating-point words. Needless to say , the fixed-point devices are generally chea
40、per . Another important architectural difference is that fixed-point processors tend to have an accumulator architecture, with only one “general purpose” register , making them quite tricky to program and more importantly ,making C-compilers inherently inefficient. Floating-point DSPs behave more li
41、ke common general-purpose CPUs ,with register-files.There are thousands of different DSPs on the market, and it is difficult task finding the most suitable DSP for a project. The best way is probably to set up a constraint and wishlist, and try to compare the processors from the biggest manufacturer
42、s against it.Digital-to-analog conversionIn the case of MPEG-Audio decoding , digital compressed data is fed into the DSP which performs the decoding , then the decoded samples have to be converted back into the analog domain , and the resulting signal fed an amplifier or similar audio equipment . T
43、his digital to analog conversion (DCA) is performed by a circuit with the same name & Different DCAs provide different performance and quality , as measured by THD (Total harmonic distortion ), number of bits, linearity , speed, filter characteristics and other things.The TLS320family consists of fi
44、xed-point, floating-point, multiprocessor digital signal processors (DPs) , and foxed-point DSP controllers. TMS320 DSP have an architecture designed specifically for real-time signal processing . The F/C240 is a number of theC2000DSP platform , and is optimized for control applications. TheC24x ser
45、ies of DSP controllers combines this real-time processing capability with controller peripherals to create an ideal solution for control system applications. The following characteristics make the TMS320 family the right choice for a wide range of processing applications:- Very flexible instruction
46、set- Inherent operational flexibility -High-speed performance-Innovative parallel architecture-Cost effectivenessDevices within a generation of the TMS320 family have the same CPU structure but different on-chip memory and peripheral configurations. Spin-off devices use new combinations of On-chip m
47、emory and peripherals to satisfy a wide range of needs in the worldwide electronics market. By integrating memory and peripherals onto a single chip , TMS320 devices reduce system costs and save circuit board space.The 16-bit ,fixed-point DSP core of the C24x devices provides analog designers a digi
48、tal solution that does not sacrifice the precision and performance of their system performance can be enhanced through the use of advanced control algorithms for techniques such as adaptive control , Kalman filtering , and state control. The C24x DSP controller offer reliability and programmability
49、. Analog control systems, on the other hand ,are hardwired solutions and can experience performance degradation due to aging , component tolerance, and drift.The high-speed central processing unit (CPU) allows the digital designer to process algorithms in real time rather than approximate results with look-up tables. The instruction set of these DSP controllers, which incorporates both signal proce
