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1、PLC控制系统外文翻译附录 Abstract: Programmable controller in the field of industrial control applications, and PLC in the application process, to ensure normal operation should be noted that a series of questions, and give some reasonable suggestions. Key words: PLC Industrial Control Interference Wiring Grou
2、nd Proposal Description Over the years, programmable logic controller (hereinafter referred to as PLC) from its production to the present, to achieve a connection to the storage logical leap of logic; its function from weak to strong, to achieve a logic control to digital control of progress; its ap
3、plications from small to large, simple controls to achieve a single device to qualified motion control, process control and distributed control across the various tasks. PLC today in dealing with analog, digital computing, human-machine interface and the network have been a substantial increase in t
4、he capacity to become the mainstream of the field of control of industrial control equipment, in all walks of life playing an increasingly important role. PLC application areas Currently, PLC has been widely used in domestic and foreign steel, petroleum, chemical, power, building materials, machiner
5、y manufacturing, automobile, textile, transportation, environmental and cultural entertainment and other industries, the use of mainly divided into the following categories: 1. Binary logic control Replace traditional relay circuit, logic control, sequential control, can be used to control a single
6、device can also be used for multi-cluster control and automation lines. Such as injection molding machine, printing machine, stapler machine, lathe, grinding machines, packaging lines, plating lines and so on. 2. Industrial Process Control In the industrial production process, there are some, such a
7、s temperature, pressure, flow, level and speed, the amount of continuous change (ie, analog), PLC using the appropriate A / D and D / A converter module, and a variety of control algorithm program to handle analog, complete closed-loop control. PID closed loop control system adjustment is generally
8、used as a conditioning method was more. Process control in metallurgy, chemical industry, heat treatment, boiler control and so forth have a very wide range of applications 3. Motion Control PLC can be used in a circular motion or linear motion control. Generally use a dedicated motion control modul
9、e, for example a stepper motor or servo motor driven single-axis or multi-axis position control module, used in a variety of machinery, machine tools, robots, elevators and other occasions. 4. Data Processing PLC with mathematics (including matrix operations, functions, operation, logic operation),
10、data transfer, data conversion, sorting, look-up table, bit manipulation functions, you can complete the data collection, analysis and processing. Data processing is generally used, such as paper making, metallurgy, food industry, some of the major control system 5. Communications and networking PLC
11、 communication with the communication between PLC and the PLC and other communications between intelligent devices. Along with the development of factory automation network, the PLC now has communication interface, communication is very convenient. Application features of PLC 1. High reliability, st
12、rong anti-interference High reliability is the key to performance of electrical control equipment. PLC as the use of modern large scale integrated circuit technology, using the strict production process, the internal circuits to the advanced anti-jamming technology, with high reliability. Constitute
13、 a control system using PLC, and the same size compared to relay contactor system, electrical wiring and switch contacts have been reduced to hundreds or even thousands of times, fault also greatly reduced. In addition, PLC hardware failure with self-detection, failure alarm timely information. In t
14、he application software, application are also incorporated into the peripheral device fault diagnosis procedure, the system is in addition to PLC circuits and devices other than the access protection fault diagnosis. In this way, the whole system extremely high reliability. 2. Fully furnished, fully
15、 functional, applicability PLC to today, has formed a series products of various sizes, can be used for occasions of all sizes of industrial control. In addition to processing other than logic, PLC data, most of computing power has improved, can be used for a variety of digital control in the field.
16、 A wide variety of functional units in large numbers, so that penetration to the position of PLC control, temperature control, CNC and other industrial control. Enhanced communication capabilities with PLC and human-machine interface technology, using the PLC control system composed of a variety of
17、very easily. 3. Easy to learn, well engineering and technical personnel welcome PLC is facing the industrial and mining enterprises in the industrial equipment. It interfaces easily, programming language easily acceptable for engineering and technical personnel. Ladder language, graphic symbols and
18、expressions and relay circuit very close to are not familiar with electronic circuits, computer principles and assembly language do not understand people who engage in industrial control to open the door. 4. System design, the workload is small, easy maintenance, easy to transform PLC logic with mem
19、ory logic instead of wiring, greatly reducing the control equipment external wiring, make the control system design and construction of the much shorter period, while routine maintenance is also easier up, even more important is to change the procedures of the same equipment has been changed product
20、ion process possible. This is particularly suitable for many varieties, small batch production situations. (1)Installation and wiring Power lines, control lines and power lines and PLC I / O lines should be split wiring, isolation transformer and PLC and I / O should be used between the cable connec
21、tion Shuangjiao. The PLCs IO lines and power lines go separate lines, such as to be in the same groove, the separation of bundled communication lines, DC lines, if conditions allow, the best sub-groove alignment, not only will it have the greatest possible distance and can reduce the noise to a mini
22、mum. PLC should stay away from strong interference sources such as welding, high-power silicon rectifier devices and large power equipment, not with the high-voltage electrical switch installed in the same cabinet. PLC in the cabinet should stay away from power lines (the distance between the two sh
23、ould be more than 200mm). And PLC cabinets installed within the same inductive load, such as large power relay, contactor coil, arc should be parallel RC circuit. PLC input and output separately from the best alignment, switch and analog should be laid separately. The transmission of analog signals
24、should be shielded cable, one end or both ends of the shield should be grounding resistance should be less than the shielding layer 1 / 10. AC output line and DC output lines do not use the same cable, the output line should be far from power lines and power lines, to avoid parallel. (2)I / O wiring
25、 terminal Input Connection Input wiring generally not too long. But if the environment interfere with small, small voltage drop, the input terminal can be properly longer. Input / output lines can not be used with a cable, input / output lines should be separated. The extent possible, normally open
26、contact form to connect to the input in the establishment of the ladder and relay the same schematic, easy to read。 Output connection Output wiring is divided into separate output and public output. In different groups, using different types and voltage levels of output voltage. However, output in t
27、he same group can only use the same type, the same voltage level of power. As the PLCs output devices are packaged in printed circuit board and connected to the terminal board that if the load short-circuit connecting the output components, printed circuit boards will be burned. With relay output, i
28、nductive load borne by the size, will affect the relay service life, hence the use of inductive load shall exercise reasonable choice, or additions isolation relays. PLC may interfere with the output load, so to take measures to control, such as the DC output of the continued flow of control protect
29、ion, exchange of the output RC snubber circuit, transistors and resistors Triac output bypass the protection. PLC applications need to pay attention to the problems PLC is an automation controls for industrial equipment, generally do not need to take measures, it can be directly used in industrial e
30、nvironments. However, despite the high reliability as mentioned above, strong anti-interference ability, but when the production environment is too harsh, especially strong electromagnetic interference, or installed incorrectly, it may cause error or operator error, resulting in incorrect input and
31、of the wrong output, this will result in loss of control and malfunction of equipment, which can not guarantee the normal operation of PLC, PLC control system to improve the reliability demands of its manufacturers improve equipment PLCs anti-jamming capability; the other hand, to design , installat
32、ion and use of maintenance attach great importance to coordinate with to improve problem-solving, and effectively enhance the system robustness. Therefore, in use should be aware of the following questions: 1 The work environment (1)Temperature PLC required temperature at 0 55oC, installation, heati
33、ng large components can not be placed below the space around the ventilation and cooling should be large enough. (2)Humidity To ensure the PLC, insulation, air relative humidity should be less than 85% (no condensation). (3)Shock PLC should be made from a strong vibration source, to prevent the vibr
34、ation frequency is 10 55Hz frequent or continuous vibrations. When the environment is inevitable when using vibration, shock absorption to take measures, such as glue, such as using shock absorption. (4) Air To avoid corrosion and flammable gases, such as hydrogen chloride, hydrogen sulfide, etc. Th
35、e more the air of dust or corrosive gas environment can be installed in a closed PLC better control room or control cabinet. (5) Power PLC for the interference caused by power line has a certain ability to resist. The reliability of power supply in demanding or especially serious interference with t
36、he environment, you can install a isolation transformer with shielding to reduce interference between the equipment and land. PLC DC 24V output generally has provided input, when input when using an external DC power supply, DC power supply should be used. Because the average rectifier power supply,
37、 due to ripple effects, easy to PLC received an error message. 2. Control system interference and its source On-site EMI PLC control system is the most common and most likely one of the factors affecting system reliability, the so-called root of the problem symptoms first, identify the problems and
38、to propose solutions to the problem. Must be aware of on-site sources of interference. (1)The source of interference and general classification PLC control system affect the source of interference, most of current or voltage produced dramatic changes in the location, the reason is the current change
39、 in magnetic field, produces electromagnetic radiation on equipment; magnetic field change generated currents, electromagnetic waves generated high speed. Usually different modes of electromagnetic interference by interference, into common mode and differential mode noise interference. Common mode i
40、nterference is the signal-to-ground potential difference, mainly by the network in series, to potential difference and the space of electromagnetic radiation in the common signal line sensor state (in the same direction) voltage superimposed formed. Common-mode voltage circuit can be converted by as
41、ymmetric differential mode voltage, direct impact on measurement and control signals, resulting in component damage (this is the number of system I / O module, the main reason for the higher failure rate), this can dc common-mode interference also for the exchange. Differential mode interference is
42、the effect on the signal interference voltage between two poles, mainly by the electromagnetic field in the signal coupling induced by the unbalanced conversion circuit formed by the common mode interference voltage, this disturbance superimposed on the signal directly affects the measurement and co
43、ntrol accuracy. (2) PLC system and the way the main source of interference Strong electrical interference PLC system, the normal power supply by the power supply. As the network scope, it will be all the space on a line of electromagnetic interference induced voltage. Internal changes, especially po
44、wer, knife switching surges, large-scale power equipment starts and stops, caused by AC and DC drives harmonics, short circuit transient shocks are transmitted through the transmission line power of the original edge. Cabinet interference High-voltage electrical control cabinet, a large inductive lo
45、ad, confusing layout are easy on the PLC to a certain degree of interference. The introduction of interference from the signal line PLC control system is connected with all kinds of signal transmission lines, in addition to the effective transmission range of information but there will always be ext
46、ernal interference signal intrusion. This interference There are two main ways: first, shared by the transmitter power supply or signal instrumentation string into the grid power supply interference, which are often neglected; second signal induced by the interference of electromagnetic radiation of
47、 space, that is the signal Online external sensor interference, this is very serious. Introduced by the signal interference may cause I / O signal abnormalities and accuracy of work significantly reduced, will cause severe damage components. From the grounding system disorder, disturbance Ground is
48、to improve the electromagnetic compatibility of electronic equipment (EMC) is one effective means. Properly grounded, can not only inhibit the impact of electromagnetic interference, but also outgoing interference suppression equipment; and the wrong ground, it will introduce serious interference signal to PLC systems will not work. Interference within the system from the PLC Mainly by the system internal components and circuit interaction between electromagnetic radiation, such as logic circuits and their mutual radiation effects on analog circuits, analog with logic
