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1、三星贴片机SM421技术规格SM421详细说明介绍 http:/www.samsung- Advanced Flexible Mounter Using the vision system which is upgraded from the SM421 vision system, the SM421 can be applied to parts from 0603 microchip to 22mm IC part through On-The-Fly recognition. It also allows recognition of parts with fine pitch suc
2、h as 55mm with 0.4mm pitch by adopting a mega pixel vision system for the Stage camera. It allows IC parts to be placed with high accuracy of 30 microns. It also easily registers parts of complicated shape by supporting the polygon recognition algorithm. 1.1. . Features 1.2. . Throughput 1.3. . Modu
3、larity 1.4. . Simple & Easy 1.5. . Software 2.1. . Specification Features Throughput The unique On-The-Fly image recognition technology of Samsung Techwin own that allows part recognition without stopping after part pickup, minimizing the time of movement between pickup position and placement positi
4、on and maximizing the placement speed by zeroing the recognition time. Placement Speed: 42,000 CPH (IPC9850), 51,000 CPH (Optimal Condition) By adopting a dual work conveyor and shuttle inlet conveyor of first-in-firstout type, the PCB feeding type was minimized and gantry efficiency is maximized du
5、e to elimination of a common work area, thus maximizing the actual productivity. Each gantry can work at full speed independently without risk of interrupting the opposing gantry. In addition, it supports various placement modes according to production characteristics and board size. The twin servo
6、system applied to each axis of the gantry structure allows high speed placement by strong accelerating force. Equipped with self motion controller Reinforced rigidity of driving system Implementation of high acceleration and low vibration Reduced setting time Reinforced absolute accuracy and repetit
7、ion accuracy Chip 50 (Cpk1.0), IC30 (Cpk1.0) The newly upgraded placement accuracy calibration system automatically checks and calibrates the pickup point offset, head offset, C/V offset, etc. to allow reliable part placement. Absolute Accuracy : 50(Cpk1) Modularity It has an enhanced part registrat
8、ion library to allow quick part registration as well as stable part recognition and placement, and supports the polygon recognition related to unregistered part to allow the parts of complicated shape to be registered easily. The mega pixel camera allows the placement of parts from 0603(01005) micro
9、 chips. The SM400 series machine also allows recognition of larger parts with fine pitch or balls using 45mm camera such as 42mm with 0.4mm pitch by adopting a mega pixel vision system for the Stage camera. The SM Series dual-lane conveyor system accommodates PCBs up to 250mm, increasing the overall
10、 placement speed. The system can also accommodate PCBs up to 460mm on a single-lane conveyor. The highest productivity compared to the area of machine : 11,700 CPH/m2 Simple & Easy The height of the machine was lowered through ergonomic redesign and the operation panel and keyboard position were opt
11、imized for convenient operation Two operating consoles allow access to system controls from both the front and rear sides of the machine. All utility connections are installed inside the machine to provide a clean and safe environment. For the grease injection that is periodically performed during m
12、aintenance, the position of the nipple was considered for convenient grease injection. Samsungs optional IT Feeder System assures correct feeder positioning because it checks the replaced feeder locations every time a component is loaded. The machine does not enter production mode when feeders are l
13、oaded incorrectly. It alerts the operator and provides easyto- follow instructions for corrective action. IT Feeder Features Built-in CPU Board / Use of Device Net / Maintenance Record / Storage of Component No., Component Inventory, etc. / Component Shortage Warning LED / Feeder Recognition / Confi
14、rmation Feeder Placement Verification Performs a changeover setup verification each time a feeder is reinserted. This feature saves valuable time and avoids costly rework due to incorrect feeder positioning. Remaining Component Quantity Alarm replenished, based on the remaining quantity. Helps to en
15、sure continuous system operations. This basic function of the IT Feeder System alerts the operator that a component supply needs to be Production Information Tracking / Recording Function Automatically tracks and generates a record of production information, such as operation hours, program develope
16、r, operated equipment, worked on components, etc. A machine checking software that automatically warns the time required for maintenance of the machine. Creates automatic placement routines on any number of machines in a production line, to configure the most productive line balance for any environm
17、ent or series of products. The SM Series features built-in optimizer software to ensure exceptionally efficient machine operation. It automatically configures the optimum feeder set-up and most efficient program sequence according to user-defined priority conditions. This function minimizes changeov
18、er while maximizing machine runtime. Top-quality accessories, such as non-stop tape feeders and non-stop tray feeders, increase overall system reliability and help significantly reduce amount of machine downtime. Non-Stop Tape Feeder The new SM tape feeder employs an endless-discharge method of nons
19、top operation in delivering reliable, repeatable, and efficient component pickups. Components supplied on tape can be reloaded easily while the machine is running, ensuring smooth continuous system operation(SM Tape Feeder). Non-Stop Tray Feeder JEDEC tray cassettes are separated into upper and lowe
20、r portions and can operate independently. Tray components also can be reloaded while the machine is running, enabling consistent non-stop operation. Side Tray Feeder Entire JEDEC trays can be presented to the machine without any impact on PCB process width or available feeder slot locations, allowin
21、g for direct pick-up from tray and maximum efficiency of feeder space. Non-Stop Tape Splicing Provide a continuous, steady supply of available components quickly and easily using a component tape connecting splicer. Automatic Pickup Position Adjustment SM Series systems perform real-time recognition
22、 of a component as it is picked up from the component feeder. This feature provides the ability to automatically adjust the pickup position, ensuring that components are picked up consistently at the center, regardless of tape variations. Improved Accuracy High feeder base stability New mounting mec
23、hanism Two position-control pins at the front side Newly designed sprocket Stable Indexing Built-in cylinder Optimized pressure control within the cylinder Increased pick-up speeds with the index sensor Tape guide automatically compensates for changes in tape thickness Variable tape support (for fee
24、ders accommodating tape widths of 12mm and higher) Easy to Use Swing-type reel hanger (splicing/verification) Easy feeder identification by applying a different color for each clamp (01005, 0201, 2p, 4p, 4E, general feeder) Ergonomic handle design Manual index switch (IT option) Power supply indicat
25、ion lamp illuminates when fixed by the clamp Tape guide lift prevention through the use of the control pin Samsungs Docking Feeder Cart System is the key to rapid changeover. A Docking Feeder Cart can be loaded offline, and then quickly rolled up to the machine where it is pneumatically clamped to t
26、he feeder base. Both the front and rear sides of the SM Series machines are designed to accommodate the Docking Feeder Cart System. Significantly reduce changeover time Replace carts without halting production Accommodates up to 56 8mm feeders per cart Automatically connects to feeder power and air
27、supply Easily set the cart height using adjustable feet Register up to 120 8mm feeders on one machine simultaneously. Concurrent optimizer support for 1 to 5 programs allows for multiple models to be arranged at the same time. The sliding-type feeder system permits the user to remove and replace fee
28、ders during operation without interrupting the overall system. The SM series can automatically generate a Job Change Order Sheet (feeder changeover report) while running production in order to minimize setup time. This report identifies only the feeders that need to be changed, eliminating the need
29、to completely reload the machine. The board transport system automatically adjusts to the precise board width in order to further facilitate quick changeover. SM Series systems use nozzles that are common to other Samsung SMT assembly systems, allowing for interchangeability and optimal line balanci
30、ng. With the increase in popularity of more delicate micro components, SM series systems have incorporated features to handle the demands of such products, specifically using nozzles with compliant mechanisms in order to prevent component damage. Ceramic Nozzle Bare Component Soft PAD Nozzle (Option
31、al) Feeder Types/Sizes 8mm (1005/0603) 8mm 12mm 16mm 24mm 32mm 44mm 56mm 72mm 88mm Feeder Pitch(mm) 2 4 4, 8, 12 4, 8, 12 8, 12, 16, 20 8, 12, 16, 20, 24, 32 8, 12, 16, 20, 24, 32, 40 8, 12, 16, 20, 24, 32, 40 8, 12, 16, 20, 24, 32, 40 8, 12, 16, 20, 24, 32, 40 Adjustable frequency control 24 VDC, 0
32、.8A 0.8 Maximum of four lanes Applicable components - SOP, SOJ, QFP, PLCC, connector, etc. Dual level magazine racks allow the component trays to be loaded while the machine is running Large capacity tray feeder for various odd-shaped components 20 Tray (1 Tray / 1 Pallet) 40 Tray (2 Tray / 1 Pallet
33、) One-touch mounting allows the tray to be easily inserted and removed from feeder base. Flat tray installation surface enables high speed pickup. Multiple orientations, based on tray dimensions Applicable Trays : 2, 4, 136 x 316mm, 200 x 316mm, 272 x 316mm Type : Single-layer tray feeders (136 x 31
34、6mm) with 2 trays Single-layer tray feeders (136 x 316mm) with 4 trays Significantly reduce changeover time using the SM Series Docking Feeder Cart System. The system allows for replacing a complete feeder configuration in just minutes. Basic Set Configuration Docking Feeder Base Docking Cart Minimi
35、ze the space required to store unused or staged SMfeeders SM feeder storage rack with 100 slots provides storage capacity for up to 100 SM feeders (based on 8mm feeder) SM feeder storage rack with 20 slots and the Feeder Exchange JIG provides storage capacity for up to 20 SMfeeders (based on 8mm fee
36、der) Allows the user to replace tape reels in front of the machine, thus preventing feeder damage and improving work efficiency Provide a continuous, steady supply of available components to increase productivity and reduce machine downtime. Manual Tape Splicing Tool Portable Tape Splicing Tool Perf
37、orms the tape connecting function that guarantees high quality by moving the tool in front of the machine. Verify and adjust the feeder tape pocket position with the SM Series Feeder Calibration JIG as part of a scheduled system maintenance program to ensure reliable component pickups. Use the tape
38、cutter to automatically cut used paper and plastic tape. Non-Docking Docking Cart Software To prevent inaccurate component placements, the SM Series systems verify that the expected component feeders are indeed in the required locations. The verification is performed using barcode information that i
39、s obtained from the feeder and component when they are installed on the system. The operator is notified of any incorrectly mounted feeder or component before production begins. Stops operation after an error occurs if incorrect placement happens. Alerts the operator when corrective action is requir
40、ed. Monitor real-time component inventory with barcode labels attached to the supply reels. Stock levels can be monitored once the reel is assigned to a SM IT Feeder. Monitoring component consumption using the common database allows the operator to replenish the system before the stock becomes deple
41、ted. Automatic Recognition Each feeder has a unique identifier (ID) used to provide information about the feeder and component. Simply pressing a button automatically causes the feeder information to be registered with the control system. Advanced SM Series IT Feeder Functions Each SM IT feeder has
42、a built-in CPU and memory that are used to store component information and maintenance history. Multicolor LEDs indicators provide the feeder status for easy identification of the feeder condition, allowing operators to easily monitor production progress at a glance. Shared Database A common databas
43、e stores information concerning the feeders, components, machines, and information on each job in real-time. The component shortage warning feature prevent component shortages in real-time during machine operation. This feature minimizes machine downtime by permitting the operator to replenish compo
44、nents in advance so as to not impact production. Monitor remaining quantity for each component tape reel Alert the user that a component shortage is imminent Load components onto the SM IT feeders using offline stations that are connected to the shared database. Assign components to specific feeders
45、 to reduce changeover time, and further ensure accuracy using the built-in barcode system. Minimize setup time using the Docking Feeder Cart Verify feeder and component setup prior to operation using OLP changeover reports Lot Tracking, which is one of the options of IT Feeder System, traces and man
46、ages the history of the parts that were used when producing boards. It minimizes the range of recall by using the LOT Tracking history file if an external error occurs, and it helps to easily cope with an error that occurs while the machine is running. Lot Tracking data also can be integrated with the modules of TUIC Co., to manage the history in SMD IN-LINE. The CAD data, ASCII data, and the placement information on the program of t
