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1、DescriptionYesPartsNo.N.ARemarkMolding Process Audit For Molding生产操作流程审记3.About Molding 关于生产 3-1. Molding Equipment 生产设备 3-1-1. Conveyor or Cooling Racks are placed and in good condition. 传送带,冷却架定位良好1050 3-1-2. Operators know how to use Clipper for Gate Cut and Push Knife. 操作员应懂得如何使用刀片1050 3-1-3. Th
2、ere are all kinds of Jig, procedure and drawing. 有各种各样的钻模,程序和流程图20100 3-1-4. The Mold releaser and Cleaner is used according to standard. 模具清洁剂按标准要求使用1050 3-1-5.There are Subsidiary materials for each machine .对每台机器要有辅助用品 (Copper stick, Cleaner(IPA),Tissue, Holder for Set-up Chart, Safety Helmet) (铜
3、棒,清洁剂,棉纸,对Set-up Chart固定架,安全头盔)1050 3-1-6. There is weighing balance for SPC/SQC 对于SPC/SQC要有天平称1050 3-1-7. Purge Pack., scrap and runner bin, vacuum cleaner for Hopper,Vinyl tie are in good condition. 清料架,废料箱,真空吸尘器,乙烯基带状态良好1050 3-2-1. There is training schedule for new technician. 对新来技术员要有培训计划表20100
4、 3-2-2. There is Orientation Material for Male/Female empioree 对男女员工有各自针对性的培训资料1050 3-2-3.Production Report and other Reports 生产报表和其它报表 - Daily, Weekly Report 日报表, 周报表 - Report as each Job 对每件工作要有汇报 - Transfer Slip 产品交接单1055533000 3-2-4. S.O.P File 标准操作程序文件 - Molding Procedure 生产流程 - Quality Caution
5、 Point 质量要点 - Set-up Chart Set-up图表 - Molding Caution Point 成型要点 - Start up Procedure (QC+Molding) Start up流程(QC+生产) - Product Information 产品资料555555333333000000 DescriptionYesPartsNO.N.ARemark3-3. Monday Morning Start 星期一早晨开始100 3-3-1. Monday Start up Check List 星期一开始检查单 3-3-2. Monday Start up Proc
6、edure 周一开始程序 3-3-3. Machine Heat-up time and Status of attendance (1hr earlier) 机器升温时间及出席身份/人员(提前1小时升温) 3-3-4. Monday Start up Assembly 周一开始早会 - the status of Assenbly attendance (Molding, Q.C, Engineering, Mold Maintenance, U/T, Material Handler) 集合参加人员(生产QC,工程师,模具保养,公共设备,原料员) - Message and Check P
7、oint while Assembly 信息与检查要点 - Check Point for Machine Start 检查开机时的要点 (Safety Door, cooling water, Packing Material,Number of Mold Maintenance shot) 安全门, 冷却水, 包装材料, 模具保养数量10555510533335000000 3-3-5. Short assembly by First Shift Team Leader 由第一班的队长短会530 3-3-6. Mini Assembly of First Shift personnel 第
8、一班人员的短会530 3-3-7. All Start up Completed - Q.C Check All Product/Colors O.C检查所有产品/颜色 - Coordinators Check Operators,Performance against Procedure 协调员检查有关程序性能,关心好操作员 - Personally Check Quality 亲自检查质量 - Check Molding Cycle 检查生产周期555533330000 3-3-8. Consolidate all Report/Information on Start up 巩固有关开始
9、的所有报告和资料1050 3-3-9. Assenbly of Personnel Involved in Start up for Evaluation 结束短会涉及到开始评估1050DescriptionYesPartsNO.N.ARemark3-4. Molding set-up 成型set-up90 3-4-1. There is Set-up Procedure 要有set-up程序1050 3-4-2. Operators are following accurately Set-up Procedure操作员跟随下列适当Set-up程序 - Operators are well
10、aware of the S.O.P files before changing Mold(Molding Condition,Material Color, Cooling method ) 操作员明确知道S.O.P文件在换模前(成型条件,原料颜色,冷却方法)- Raw Material, M/B and packing materials are prepared for Mold attatenment 为所换模具准备原料,M/B和包装材料- Cooling Water Connection and Leak are checked 检查冷却水连接和漏水等- Air Blowing co
11、nnection 吹气连接- Nozzle Touch and setting parameter 喷嘴接触和设置参数- How to make the First Shot.(to prevent overpack) 怎样产生第一射击(避免涨模)- The time to open the valve of cooling line 打开冷却线的阀的时间- The appearance and weight are checked by oneself before submit to Q.C 送样Q.C之前,重量和外观要由自己检查101010101010555555553300000000
12、 3-4-3. Follow the procedure of approval by Q.C 遵从Q.C确认程序 - The machine is checked after 30min. Of start approval 在开始确认30分钟之后,机器才可检查- There is Set-up Check Sheet between Molding and QC Dept 生产部和Q.C都要有Set-up检查单555333000 3-4-4. Visual aid is placed beside operators and machine在操作员和机器旁要有明确目标 - Molding
13、Procedures 生产程序 - Quality Caution Point 质量警告要点 - Set-up Chart Set-up表101010555000 3-4-5. There is standard for Set-up Shots 要有Set-up模数记录530DescriptionYesPartsNO.N.ARemark3-5. Shut Down 停机130 3-5-1. There is Shut Down Procedure (as the type of Resin) 要有停机程序(废料类型)1050 3-5-2. Operatios are following Sh
14、ut Down procedure 操作员跟随下列停机程序 - Meeting before Shut Down 停机之前要开会 - The time of cooling water must close before 35 Shot 停机前35模关冷却水 - Resin Purge inside Cylinder is checked 清除料管内的原料 - The mold is cleaned 清洁模具 - The temperature of Cylinder down is inspected 检查炮筒温度 - cooling water in the Mold is removed
15、 in case of stopping working more than 3days 万一停机时间超过3天以上要把模具内的冷却水搞出来 - Others 其它555555533333330000000 3-5-3. Woke place is arranged and cleaned 工作现场清洁1050 3-5-4. Machine, Valve, and Eleatricity are checked 机器,阀和电源要检查1050 3-5-5. The meeting is held for inspectation after shutting Down 停机后开检查会议530 3-
16、5-6. The status of Shut Down as Raw materials is checked by each material (PE,PP,P.C,ABS,ULTEM) 停机状况与原料一样要检查1050 3-5-7. When the machine not running, the water of the mold is closed 停机时,可关模具水1050 DescriptionYesPartsNO.N.ARemark3-6. Color change or Material Change 换色或换料90 3-6-1. There is Color Change
17、 Procedure with safety manner 要有安全换色程序1053 3-6-2. Color Change Target Time/Shots are checked 要检查换色目标时间和模数530 3-6-3. There are equipments for Color Change 要有换色设备- Vacuum Cleaner, Purge Rack 真空吸尘器,净化器1050 3-6-4. Purge resin(lump) is well treated when Color Change 换色时净化废料要好好对待1050 3-6-5. There is the C
18、olor Change Method for Cold/Hot Runner type 对于冷热模要有换色方法1050 3-6-6. How to treat Residue Material after changing CLR&RM 换了CLR和RM之后怎样对待残余原料530 3-6-7. Work place is arranged and cleaned after changing Color and Raw Material 换完色和换完料之后,工作现场要清洁1050 3-6-8. Mixing Nozzle or Mixing Screw is used when produci
19、ng color item 生产带色项目时得使用混合喷嘴或混合螺杆1050 3-6-9. Color Changer rechecks the state of color of color after 30min or 1hr 30分钟或1小时之后,换色者再次核对换色情形1050 DescriptionYesPartsNO.N.ARemark3-7. Screw Cleaning 螺杆清洁80 3-7-1. There is Screw Cleaning Procedure 要清洁螺杆程序1050 3-7-2. Screw is cleaned periodically 要定期清洁螺杆105
20、0 3-7-3. There ia Screw Cleaning check list 要有螺杆清洁检查单1050 3-7-4. There are tools for Screw Cleaning 要有清洁螺杆工具 - Screw cart. Tools, Heat resist glove,Safety cap,etc 螺杆大推车，工具，高温手套，安全帽等1050 3-7-5. Spare Screw, Head Torpedo,Check Ring/Seat are in good condition 备用螺杆，螺杆头，定位环状态良好1050 3-7-6. Screw assemble/
21、disassemble is kept by procedure accurately 拆/装螺杆要保持好适当的程序1050 3-7-7. The cleanness of the barrel and the cleaning tools are checked 要检查螺筒的清洁度和工具的清洁度1050 3-7-8. It is safe while screw pull out/insert 拆螺杆和装螺杆要安全 - Safety Helmet, Safety Shoes, Heat Resist Glove, Safety Goggle(or Face Mask) 安全头盔，安全鞋，高温
22、手套，安全护目镜（面具）1050 3-7-9. Screw and Cylinder are in good comdition 螺杆和炮筒状态良好1050 3-7-10. There are Screw History cars and check sheet 要螺杆历史记录和检查表530 3-7-11. Working floor is well arranged and cleaned after Screw disassemble 拆完螺杆之后，地板保持清洁530 DescriptionYesPartsNO.N.ARemark3.8. Molding Room and Operatin
23、g Method 成型室和操作方法100 3-8-1. Machine and around work place are in good house keeping 现场机器保持清洁20100 3-8-2. Shop floor and outside is clean 室内外要保持清洁1050 3-8-3. The Peripheral equipment is well managed 处理好外围设备 - Work Table, Cooling Rack, Push Knife, Clipper, Cleaner (Tiusse, IPA etc) 工作台，冷却架，刀片，大剪刀，清洁剂等
24、1050 3-8-4. Cooling water, Temp of Molding shop and Compressed Air are checked 要检查冷却水，室温和空压房温1050 3-8-5. Trouble shooters for production are skillful 调机员对生产的熟练性 - Fore man, Trouble Shooter, Greaser etc Raw material, Mold, Machine, Peripheral Equipments 原料，模具，机器，外围设备20100 3-8-6. Trouble shooters unde
25、rstand how to operate Injection Machine调机员应懂得怎样操作注塑机20100 3-8-7. Engineers keep check list of machine and peripheral equipment 工程师保持检查填定机器表和外围设备1050 3-8-8. About each Shift Report 有每班得报告 - Cycle Time Record Report Cycle时间记录报表 - Shift hand Over to next 交接卡 - M/C Running Report 机械运行报告 - Production quantity report for each Shift 每班生产数量报表 - Others 其它1010101055550000
