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1、注：粗线框内由东安填写，本报告一式四联。区 分样品种类送检日期：2010年 5月20日判定日期： 年 月 日 初期样品检验报告 （I.S.I.R）新开发件半 成 品设计变更件成 品工程变更件改 善 品关键重要一般 更改单日期 更改单编号： ；图面版本号： 供方:重庆市星极齿轮有限责任公司 (第1 次送样)样品数量:20PCS 试生产产量： 200PCS 。 机型: 件号:BS10-8-1701055-01 件名: BSA10F/五档转接套齿 样品重量：122 g报告内容:尺寸检验材质报告性能试验耐久试验 统计资料 外观件报告 其它送审理由： 新品送样样件标识方法使用材料审 核校 对编 制游建军
2、杨建万飞东安综合判定审 核校对填写合格判定内容：条件合格不合格简图及说明：按规范要求项目所作成之材料、成分、物性、性能试验等报告难以记载本报告以任意格式附纸于后。粗线框内由DA填写。 检 验 报 告 （续页） 注：粗线框内由东安填写机型： 件号:BS10-8-1701055-01 件名: BSA10F/五档转接套齿序号检验项目规 格12345678910判定1滑块槽宽度5.150.055.165.175.165.165.175.155.165.165.155.165.160.00672距离19.9（0/-0.2）19.7419.7519.7419.7619.7419.7460.00893位置关
3、系油槽中心与内花键齿顶中心重合，滑块槽中心与外花键齿槽中心重合，标识槽中心与内花键齿顶中心面重合，标识槽方向必须与油槽方向一致合格4标识“8551”清晰合格5R圆角R10.20.870.920.8950.0356R圆角R0.50.20.640.580.610.0427角度838.48.88.60.0288油槽深度20.21.871.921.8950.0359R圆角R10.21.140.921.030.1510R圆角R30.23.083.143.110.04211角度33133.1233.0933.1050.02112R圆角R0.50.20.470.550.510.05613倒角C10.20.8
4、80.920.920.02814R圆角R0.30.20.340.410.3750.04915端跳0.1MAX（24内）0.040.060.040.050.040.060.060.050.060.050.0510.008816内台阶高度15.050.0515.0315.0615.0515.0315.0515.0715.0515.0315.0615.0415.0470.01417端跳0.1MAX（24内）0.030.040.050.040.030.050.040.050.050.040.0420.007818深度6.5（+0.2/0）6.526.576.556.616.546.5580.03419
5、筋板厚度50.24.924.975.025.044.9864.9880.04620深度100.29.989.949.979.9810.029.9780.02821径跳0.2MAX0.080.080.070.080.060.070.080.080.070.050.0720.01022外花键大径51.6（0/-0.1）51.5251.5451.5251.5351.5451.5451.5651.5451.5551.5451.5380.01223环槽直径44（+0.3/0）44.2744.4144.1844.2244.1744.250.09724台阶直径28（0/-0.21）27.9427.8627.
6、8427.9527.9127.8827.9727.9327.8427.8527.8970.04925R圆角R0.50.20.520.570.03526内花键小径18（+0.15/0）18.0718.0518.0918.0718.1118.0818.0718.0618.0918.0718.0760.01727内外齿高度6.45（+0.2/0）6.526.556.616.576.526.5540.03828外齿高度180.2518.0718.0418.1018.0218.0418.0540.03129深度6.85（0/-0.07）6.826.816.846.816.826.836.826.806.
7、846.836.8220.01330端跳0.1MAX(32)0.060.050.060.050.050.070.060.050.070.070.0590.008731内花键大径20（-0.01/-0.05）19.9819.9719.9819.9819.9619.9819.9719.9619.9719.9719.9720.007832直径28.5（0/-0.21）28.3428.3728.4228.3628.4428.3860.04233直径35（0/-0.21）34.8834.8434.9234.9034.8534.8780.03334外花键小径47.2（0/-0.25）47.0247.074
8、7.0547.0447.0547.0460.01835外花键公法线W422.360.0422.3322.3422.3322.3422.3322.3222.3322.3422.3422.3322.3330.006736内花键M值16.067（+0.071/0）16.1216.1216.1316.1216.1316.1316.1416.1216.1316.1316.1270.006737外花键公法线综合误差0.05MAX0.030.030.020.030.030.030.030.020.030.030.0280.004238内花键公法线综合误差0.05MAX0.030.030.030.020.03
9、0.030.030.030.020.030.0280.004239金相组织珠光体70808080040密度6.8g/cm36.946.976.9550.02141化学成份C合：0.3-0.80.720.740.730.014Cu：1-31.421.381.40.028Ni:2-8%2.242.322.280.056Mo:0.3-0.8%0.610.570.590.02842硬度内花键HRC25-40343635343735.21.30外花键HRC33-45393839403838.80.8343压溃强度6860N7.78.28.87.88.48.180.45延伸率11.82.21.72.42.52.120.35夏氏冲击值9.8N.m/cm21113131211121
