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1、1 The Most Frequent Error Messages Involving theRevolver Head（包括旋转轴在内的经常性错误）1.1 0008 RV/D axis: target position not reached（目标位置未到达）In case of errors on only one segment: 1Cause: Sleeve, segment or incremental disk is contaminated; sleeve turns sluggishly in thesegment. 原因：吸嘴光栅盘，段或增加的盘站被污染，吸嘴光栅盘在盘站上
2、旋转缓慢。Remedy: Exchange sleeve for one that has been cleaned and clean the segment. 方法：将已经清洁干净的重新换上。In case of errors on a number of segments:Cause: O-ring of DP-station defective or contaminated原因：DP轴上的O形圈被污染或有损坏；Remedy: Clean or, if necessary, exchange O-ring of the DP-station 1方法：清洁，如果需要，更换DP轴O形圈。C
3、ause: DP-station defective 原因：DP轴损坏Remedy: Exchange DP-station 1方法：更换DPCause: DP station is not functioning原因：DP轴功能没有实现Remedy: 1方法： Check that the connectors are seated securely (and ensure that the cables are laidcorrectly) 检查连接器连接是否安全固定（确保连线正确安装） Exchange DP station (exchanged turning stations whi
4、ch turn out not to be faulty must beexchanged back again). 更换DPCause: The scanning unit on the turning station is faulty 扫描系统（照相机）在旋转处出错。Remedy: Exchange the scanning unit 1方法：更换扫描系统1Immediately after exchanging the head or removing the star: 1Cause: Incorrect zero point correction of the star原因：修正后
5、的STAR轴零点位置错误。Remedy: Check zero point correction of the star and re-adjust if necessary.方法：检查零点位置是否正确，并且需要时，加以调整。0038 S-axis: required position not reachedS轴需要达到的位置未达到Cause: Star jams or gets hung up. Valve sleeve sluggish or not in the correct end position inthe valve chamber.原因：S轴的运动受到拖延。电磁阀反应迟缓或则
6、阀门的顶点位置不正确。Remedy: Push valve sleeve to stop. Exchange sluggish valve sleeve and, if necessary, cleanthe valve chamber. 1方法：推压式水阀塞住。更换，若有需要，清洁阀门内部。Cause: Star hard to turn. Star brake contaminated.原因：闸门有脏物。Remedy: Clean and lightly grease the star brake. 1方法：清洁并且在上面轻轻涂上防护油。Cause: Sleeve not engaged.
7、轴不能使用。Remedy: Make certain that sleeve correctly seated. 方法：确定其是否正确固定。11Cause: Components in the circular guide.元件总是循环动作Remedy: Remove components. 方法：移开元件。11Cause: Star motor defective.星型马达损坏Remedy: Exchange star motor. 方法：更换星型马达。11Cause: Mechanical defect in Z-axis. Mechanical transitions from circ
8、ular guide to the jaw(catch) are out of adjustment.在Z轴上运动的过失造成。Remedy: Check mechanics of the Z-axis. Check by Service personnel; if necessary, exchangethe head. 方法：检查Z轴，若有必要，通过服务人员检查，更换旋转头。1- Flow diagram 生产过程图解：1.3 95 Fiducial missing in position recognition 基准点位置不识别Machine error 0机器错误0Possible ca
9、uses 可能导致的原因_ The PCB clearance on the PCB conveyor is too great 在PCB传送轨道上放的PCB板太大。_ The PCB was inserted incorrectly PCB放入不正确_ The PCB fiducial is dirty PCB的基准点脏了。 Check position of PCB on conveyor 检查传送轨道上PCB的位置_ Open the protective cover 打开安全防护盖；_ Check the position of the PCB 检查PCB的位置；_ Place the
10、 PCB on the input belt 将PCB放在传送轨道上；_ Close the protective cover 关上安全防护盖；_ Press the Start button 按下启动按钮；_In the Main view, click on the PCB transport icon. 在主菜单中点击PCB传送图标。_In the PCB transport menu, click on the Transport functions icon. 在PCB传送菜单中，点击传送功能图标_ using the Transport functions menu, transp
11、ort the PCB to the center belt 用传送功能将PCB传送到皮带中间Correct conveyor width 修正轨道宽度 In the Main view, click on the PCB transport icon 在主菜单中点击PCB传送图标。 In the PCB transport menu, click on the Conveyor width icon 在PCB传送菜单中，点击轨道宽度图标 Use the Conveyor width menu to reduce the width of the conveyor在轨道宽度菜单中，调整轨道宽度
12、 Click on the Main view icon 点击主菜单图标Clean the PCB fiducial_ Open the protective cover 打开安全防护盖_ Remove the PCB and check the fiducial 移开PCB并检查基准点_ Carefully clean any oxidated fiducials with a fibreglass pin 用针小心清洁被氧化的基准点_ Make sure that the surface of the PCB is clean. 确定PCB表面已经被清洁干净_ Place PCB on t
13、he input belt 将PCB放在传送口_ Close the protective cover 关上安全防护门_ Press the Start button 按下启动开关_ Use the Transport functions menu to transport the PCB on the center belt (see above) 用传送功能将PCB传送到轨道中间位置。1.4 229 The input conveyor sensor is not covered 输入传送感应器没起作用Conveyor error 传送错误Possible causes 可能导致原因_ C
14、omponents are jammed in the conveyor or drive belt 元件在传送中或驱动带上被堵塞_ The PCB is jammed on the PCB conveyor PCB在传送中被堵塞_ The sonar proximity switch has moved or is defective 传感器被移动或则损坏_ The sonar proximity switch on the input belt of the next station has moved or is defective.0在输入口下一个的传感器被移动或则损坏Remove j
15、ammed component 0移开堵塞元件_ Press the Stop button 按下停止按钮_ Open the protective cover 打开安全防护盖_ Check the conveyor and remove any jammed components 检查轨道并且移开堵塞元件_ Close the protective cover 关上安全防护盖_ Press the Start button 按下启动按钮Correct conveyor width 正确设置轨道宽度 In the Main view, click on the PCB transport ic
16、on 在主菜单中点击PCB传送图标。 In the PCB transport menu, click on the Conveyor width icon 在PCB传送菜单中，点击轨道宽度图标 Use the Conveyor width menu to reduce the width of the conveyor在轨道宽度菜单中，调整轨道宽度 Click on the Main view icon 点击主菜单图标Check the sonar proximity switch 检查感应器 In the Main view, click on the PCB transport icon
17、 在主菜单中点击PCB传送图标。_In the PCB transport menu, click on the Transport functions icon. 在PCB传送菜单中，点击传送功能图标From the Transport functionsmenu, click on Refresh sensor state button The signal statuses of the conveyor belts will be displayed.通过传送功能菜单，点击恢复感应器状态图标，在主菜单的传送界面上将会显示当前状况。1.5 230 The input conveyor s
18、ensor is not released 感应器没有传送信息Conveyor error 0传送错误Possible causes 可能导致错误_ Components are becoming jammed in the conveyor or drive belt 元件在轨道上或皮带上被堵塞。_ The PCB becomes jammed in the PCB conveyor PCB堵塞轨道Remove the jammed component 0移开堵塞元件_ Press the Stop button 按下停止按钮_ Open the protective cover 打开安全防
19、护盖_ Inspect the conveyor and remove any jammed components 检查轨道并且移开堵塞元件_ Close the protective cover 关闭安全防护盖_ Press the Start button 按下启动按钮Correct conveyor width 正确设置轨道宽度 In the Main view, click on the PCB transport icon 在主菜单中点击PCB传送图标。 In the PCB transport menu, click on the Conveyor width icon 在PCB传
20、送菜单中，点击轨道宽度图标 Use the Conveyor width menu to reduce the width of the conveyor在轨道宽度菜单中，调整轨道宽度 Click on the Main view icon 点击主菜单图标1.6 401 New nozzle configuration is required 新的吸嘴的配置需求Error in the head reference run 旋转头运行时的错误Machine error 机器错误Possible cause 可能导致原因The nozzle configuration differs from
21、the configuration specified in the set-up.在特定的配置中，吸嘴配置不一致。 Click on the Stop processing icon in the main view 在主菜单中点击停止运行按钮 Click on the Gantry icon 点击悬臂图标1Click on the Revolver head nozzle configuration icon 点击旋转头吸嘴配置图标Discard all the nozzles 拆下所有吸嘴 Click on the Nozzle changer configuration icon 点击
22、吸嘴更换配置图标 _ Click on the Open/close lock button 点击打开/关闭锁住按钮_ Fill all the magazines with nozzles as described in the set-up specification 在吸嘴盒中放满设定配置好的吸嘴_ Click on the Open/close lock button 点击打开/关闭锁住按钮_ Click on the Confirm magazine button 点击确定吸嘴盒按钮 Click on the Nozzle changer configuration icon 点击吸
23、嘴更换配置图标_ Click on the Pick up button 点击拾取按钮_ Exit the menu 退到主菜单 Click on the Processing icon in the main view 在主菜单中点击运行图标1.7 694 Incorrect nozzle length 错误的吸嘴长度Error in the head reference run 旋转头运行时的错误General error 普通错误Possible cause 可能导致原因The nozzle length deviates from the optimum length by more
24、than 0.4 mm吸嘴长度偏移超过正常长度约0.4mm。 1Correcting the nozzle seating 吸嘴正确对位（见左图）_ Wear protective gloves 带上防护手套_ Hold the driving surface of the sleeve with your fingers (A) 用手指握住槽的表面（A步骤）_ Push the nozzle on as far as the stop and latch in place (B+C) 向下按住并且旋转至停止位（BC步骤）Check the nozzle set-up on the revol
25、ver head using the line computer 在连线电脑上检查旋转头上的吸嘴安装是否到位Option 1_ From the Control box in the Desktop menu, click on the Job menu in order to call up the Job control menu. 从桌面菜单中选择控制栏，在工作栏中点击工作控制菜单_ In the Job list box, click on the last job to be edited 在工作表对话框中，点击最后编辑的工作名_ Click on the Services opti
26、on from the menu bar. The Services drop-down menu will appear.在菜单栏中点击维护选项，维护选项弹出下拉框_ Click on the Results option. 在其中点击结果选项_ Click on the Nozzle configuration box. The nozzle configuration list will appear.点击吸嘴配置框，吸嘴配置表将显示出来。1Option 2_ In the File Manager, open the NC file of the PCB to be produced
27、last 在文件管理器中，打开最后生产PCB的NC文件_ Compare the nozzle configuration in this file with the configuration on the revolver head.在旋转头配置中比较吸嘴的配置_ Close the file 关闭文档Changing the nozzle manually 0手动更换吸嘴_ Wear protective gloves 带上防护手套_ Hold the tip of the nozzle and pull it from the sleeve (A) 在槽上将原吸嘴取下（A步骤）_ Ho
28、ld the driving surface of the sleeve with your fingers (B) 用手指握住槽的表面（B步骤）_ Attach a new nozzle and latch in place (C+D) 装上一个新的吸嘴并且旋紧 （C、D步骤）_ Press Start button 按下启动开关(1) Sleeve (3) Latching groove (2) Nozzle (4) Latching pin1.8 2173 S-axis: counting error 记数错误Cause: Encoder disk contaminated 原因：读码器
29、磁道脏了Remedy: Clean the encoder disk 1方法：清洁读码器磁道1Cause: dp station sending malfunction signals 原因：数据处理器发送错误信息Remedy: Exchange dp station 1方法：更换数据处理器1Cause: Brake of star axis moves too easily 原因：轴刹移动太松Remedy: Exchange star brake. 1方法：更换轴刹1Cause: Star motor defective 原因：星型马达故障Remedy: Exchange star moto
30、r. 1方法：更换星型马达1.9 2209 RV/Z axis: I rms current limitingCause: Wrong nozzle set up (wrong length) 原因：吸嘴安装错误Remedy: Check nozzle configuration, set up correct nozzle ( as per current.ma). 1方法：检查吸嘴配置，确定吸嘴安装正确Cause: Light barrier Z bottom defective 原因：Z轴底部挡光板故障Remedy: Exchange light barrier Z bottom 1方法
31、：更换Z轴底部挡光板1Cause: Switching ring of the sleeve sluggish 原因：槽环动作迟缓Remedy: Exchange sleeve and do not re-use 1 方法：更换槽并且不能再使用1Cause: Z-motor defective 原因：Z轴马达故障Remedy: Exchange Z motor 1方法：更换Z轴马达 1Cause: Z axis jams 原因：Z轴堵塞Remedy: Check whether Z axis moves easily 1 方法：检查Z轴移动是否灵活Cause: Servo amplifier
32、defective 原因：伺服放大器故障Remedy: Exchange servo amplifier Z axis 1方法：更换Z轴伺服放大器1Cause: Component in the Z toothed belt 原因：元件在Z齿带上Remedy: Remove components from the belt of the Z axis, check Z-axis guide 1方法：从Z轴皮带上移开元件，检查Z轴核心部分1.10 2210 RV/D axis: I rms current limitingCause: Sleeve is sluggish 原因：槽行动迟缓Rem
33、edy: Clean segment and sleeve, exchanging sleeve if necessary 1方法：清洁槽道，若有需要将其更换Cause: dp station defective 原因：数据处理器故障Remedy: Exchange dp station 1更换方法：更换数据处理器1Cause: Servo amplifier dp axis defective 原因：数据处理轴的伺服放大器故障Remedy: Exchange servo amplifier dp axis 方法：更换伺服放大器1.11 2263 S axis: jams during ref
34、erence run 运行时堵塞Cause: Star jams or hangs up. Valve sleeve sluggish or not in the correct end position in thevalve casing. 原因：星型轴堵塞或则终止运行，槽行动缓慢或则无法到达指定位置Remedy: Push valve sleeve to stop. Exchange sluggish vale sleeves and/or clean valve casing.方法：停止槽运动，更换或则清洁槽道Cause: Star hard to turn. Star brake c
35、ontaminated. 原因：星型旋转困难，星型刹阀脏了Remedy: Clean star brake and apply light film of grease. 1方法：清洁并且涂上防护油1Cause: Sleeve not engaged. 原因：槽不能运转Remedy: Check for correct seating in sleeve. 1方法：检查槽的记数是否正确。Cause: Components in the circular guide. 原因：元件卡在循环运行部分Remedy: Remove components. 1方法：移开元件1Cause: Star mot
36、or defective. 原因：星型马达故障Remedy: Exchange star motor. 1方法：更换星型马达1Cause: Mechanical defect in Z axis. Mechanical transitions circular guide to jaw (catch) out of adjustment.原因：Z轴的机械故障，在调整中机械循环运行Remedy: Check mechanics of the Z axis. Check by Service personnel; possibly exchange of head.方法：检查Z轴的机械部分，通过服
37、务人员的检查，可能更换旋转头。1.12 2264 RV/Z axis: jams during reference run 运行时堵塞Cause: Wrong nozzle set up (wrong length) 原因：吸嘴安装错误Remedy: Check nozzle configuration, set up correctd nozzle (asper current.ma). 1方法：检查吸嘴配置，确定吸嘴安装正确Cause: Light barrier Z bottom defective 原因：Z轴底部挡光板故障Remedy: Exchange light barrier Z
38、 bottom 1 方法：更换Z轴底部挡光板1Cause: The sleeve switching ring does not move freely 原因：槽旋转移动不灵活Remedy: Exchange the sleeve and do not re-use 1方法：更换槽并且不能再使用原槽1Cause: Z motor defective 原因：Z轴马达故障Remedy: Exchange Z motor 1方法：更换Z轴马达 Cause: Z axis jams 原因：Z轴堵塞Remedy: Check that Z axis moves easily 1方法：检查Z轴移动是否灵活
39、Cause: Slight corrosion on the Z axis guide 原因：Z轴核心部分有微小侵蚀Remedy: Maintenance of the Z axis guide; oil every 4 months with special oil applicator (Item no. 00367071-01) (see Technical Information) 方法：用专用器械每四个月为Z轴上防护油Cause: Servo amplifier defective 原因：伺服放大器故障Remedy: Exchange servo amplifier Z axis 1
40、方法：更换Z轴的伺服放大器1Cause: Component in the Z toothed belt 原因：元件在Z齿带上Remedy: Remove components from the belt for the Z axis; check Z axis guide方法：从Z轴皮带上移开元件，检查Z轴核心部分1.13 2277 RV: intervals between open and closed vacuum values too low 在开和关之间的间隔里真空值太低In case there are only faults on one segment: 以下仅仅只针对一个错
41、误而言1Cause: Pipette contaminated, damaged, worn or wrong nozzle type 原因：吸气管污染、损坏、破损或则吸嘴错误Remedy: Exchange nozzle 1方法：更换吸嘴1Cause: Sleeve contaminated 原因：槽被污染Remedy: Exchange sleeve 1方法：更换槽1Cause: Valve sleeve, worn 原因：电子管破损Remedy: Exchange valve sleeve 1方法：更换电子管1Cause: Valve casing defective, worn 原因：
42、电子管外套有缺陷或则破损Remedy: Exchange valve casing 1方法：更换电子管外套1Cause: Silicon hose defective 原因：硅管有缺陷Remedy: Exchange silicone hose 1方法：更换硅管1In case of errors on a number of segments: 可能是多项原因导致1 可能是多项Cause: Distributor piece/disk contaminated and/or worn 原因：Remedy: Clean, check O-rings for damage, exchanging
43、 them if necessary. 11Cause: Total vacuum low or fluctuating 原因：总体的真空值太低或不稳定Remedy: Clean vacuum system; exchange venturi nozzles; exchange silencer; clean hoses.1方法：清洁真空系统，更换吸嘴，消音器，清洁管道Cause: Vacuum measuring board defective 原因：真空测量板有缺陷Remedy: Exchange vacuum measuring board 方法：更换真空测量板1.14 2277 RV:
44、 Intervals between open and closed vacuum values too low在开和关之间的间隔里真空值太低（具体解决方法的操作步骤）Error in head reference run 旋转头运行错误Machine error 机器错误1Possible causes 可能导致的原因_ Nozzle dirty, damaged or of the wrong type 吸嘴脏了，被损坏或则上错吸嘴类型_ If the error occurs with several nozzles, the silencer may be dirty.若几种不同类型的
45、吸嘴出现错误，可能是消音器脏了Check nozzle 检查吸嘴 Click on the Stop processing icon in the main view 在主菜单中点击停止运行图标 Click on the Gantry icon 点击悬臂图标 Click on the Revolver head nozzle configuration icon 点击旋转头吸嘴配置图标Check whether the nozzle type agrees with type displayed in menu 检查显示的吸嘴类型是否与安装的一致Replacing the nozzle wit
46、h the nozzle changer 自动更换吸嘴0In the Revolver head nozzle configuration menu, click on the 0在旋转头吸嘴配置菜单里点击_ Discard nozzle 丢弃吸嘴_ Pick-up nozzle buttons. 拾取吸嘴按钮Replacing the nozzle manually 0 手动更换吸嘴（参见前面图示）_ Pace the segment with the defective nozzle to the change-over position_ Wear protective gloves 带上防护手套_ Hold the tip of the nozzle and pull it from the sleeve (A) 在槽上将原吸嘴取下（A步骤）_ Hold the driving surface
